Parker HAUSER HPLA Series User Manual
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Parker HAUSER HPLA Series User Manual

Linear actuator
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HPLA
HPLA Linear actuator - User Guide
PLEASE NOTE THIS IS FOR MAINTENANCE REFERENCE ONLY.
PART#'S NOMENCLATURE IS HAUSER GERMANY OFFERING.
PLEASE REFER TO WWW.PARKERMOTION.COM FOR USA
PART# NOMENCLATURE
Mounting, start-up, maintenance, repair
PLEASE NOTE THIS IS FOR MAINTENANCE REFERENCEONLY.
PART#'S NOMENCLATURE IS HAUSER GERMANY OFFERING.
PLEASE REFER TO
W e a u t o m a t e m o t i o n
The right to make technical changes is reserved. Data correspond to the technical-state at the time of going to press July/2003
WWW.PARKERMOTION.COM
FOR USA PART# NOMENCLATURE
Parker Hannifin GmbH
EMD HAUSER
DIN EN ISO 9001
Postfach: 77607-1720
Robert-Bosch-Str. 22
D-77656 Offenburg
Tel.: +49 (0)781 509-0
Fax: +49 (0)781 509-176
Reg. Nr. 36 38
http://www.parker-emd.com
P/N102-0004 REV2
No: 192-580050N5

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Summary of Contents for Parker HAUSER HPLA Series

  • Page 1 PART#’S NOMENCLATURE IS HAUSER GERMANY OFFERING. PLEASE REFER TO WWW.PARKERMOTION.COM FOR USA PART# NOMENCLATURE Parker Hannifin GmbH EMD HAUSER DIN EN ISO 9001 Postfach: 77607-1720 W e a u t o m a t e m o t i o n Robert-Bosch-Str.

  • Page 2: Table Of Contents

    Content PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 3.4.3 Version with one initiator ........24 1 Safety ..............5 3.4.3.1 Wiring the initiator..........24 1.1 Correct usage ............. 5 3.4.3.2 Setting up the end limits ........24 1.2 Identification of residual dangers and danger 4 Maintenance............25 areas..............
  • Page 3 PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Content FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.11.1.1 Dismantling the steel strip cover ....45 5.11.1.2 Mounting the steel strip cover ..... 45 5.11.1.3 Replacing the steel strip......46 5.11.1.4 Replacing the drag bar (felt wiper) ....46 5.11.1.5 Replacing the baffle or running bar .....
  • Page 4 Content PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM...

  • Page 5: Safety

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Safety FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 1 Safety 1.1 Correct usage The HPLA linear actuator can be used, amongst other things, for: positioning, transporting, feeding, removing, palletising, loading, unloading, handling and mani- pulating workpieces or tools.

  • Page 6: Safety-Conscious Working

    Safety PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 1.4 Safety-conscious working 1.4.1 Following the advice In all work which involves the installation, the start-up, the set-up, the operation, the modification of conditions of use and operation methods, maintenance, inspections and repairs, the advice given in the start-up instructions must be followed.

  • Page 7: Advice On Particular Dangers

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Safety FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 1.7 Advice on particular dangers The HPLA must be fastened or supported at the prescribed minimum distances in accordance with the details in these instructions. Please ensure that no danger can arise through movement of the HPLA. If the HPLA moves in danger areas, then these areas can be defined using final limit switches.

  • Page 8: Technical Data

    Technical data 2 Technical data 2.1 Product construction and description The profile (1) The carriage (2) Clamping of timing belt (6) By using finite element analysis we The aluminium carriage profile has The timing belt clamping angle and have optimised the aluminium extru- also been optimised using FEA the large area of the clamping guar- sion bar profile to maximise rigidity...

  • Page 9: Technical Data

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Technical data 2.2 Technical data HPLA Size Unit HPLA080 HPLA120 HPLA180 Timing belt drive Timing belt drive Timing belt drive Rack-and-pinion Plastic roller Steel roller Plastic roller Steel roller Plastic roller Steel roller...

  • Page 10: Load Bearing Capacity Of Carriage And Timing Belt

    If several loads are applied in different directions, the values given by the curves must be derated, i.e. the load or speed should be reduced if necessary. For the precise carriage dimensioning, our software "DimAxes" is available ( free download: http://www.parker-emd.de). 2.3.1 Load bearing capacity HPLA80 Transferable thrust force...

  • Page 11: Load Bearing Capacity Hpla120

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Technical data Maximum per- a: My with steel roller guide missible torque b: My with plastic roller guide c: Mz with steel roller guide HPLA80 (Mx, My d: Mx with steel roller guide and Mz) e: Mz with plastic roller guide...

  • Page 12: Load Bearing Capacity Hpla180

    Technical Data PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Maximum permissible torque HPLA120 (Mx, My, Mz) a: My with steel roller guide b: Mz with steel roller guide c: My with plastic roller guide d: Mx with steel roller guide e: Mz with plastic roller guide f: Mx with plastic roller guide...

  • Page 13: Additional Mass Moment Of Inertia Due To Effective Load And Weight Of The Timing Belt

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Technical data Maximum permissible torque HPLA180 (Mx, My, Mz) 2200 a: My with steel roller guide 2000 b: Mz with steel roller guide c: Mx with steel roller guide 1800 d: My with plastic roller guide e: Mz with plastic roller guide...

  • Page 14: Dimensions

    Technical Data PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 2.5 Dimensions 2.5.1 Dimensions of HPLA80 with timing belt 2.5.2 Dimensions of HPLA120 with timing belt 2.5.3 Dimensions of HPLA180 with timing belt...

  • Page 15: Dimensions Of Hpla180 With Rack-And-Pinion Drive

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Technical data 2.5.4 Dimensions of HPLA180 with rack-and-pinion drive...

  • Page 16: Dimensions Of Idler Unit

    Technical Data PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 2.5.5 Dimensions of idler unit The HPLA is also available as a non-driven, free-running actuator. In this case it acts as a guide only. The profile cross-section and carriage dimensions correspond to those of the driven actuators.

  • Page 17: Lbb080 / Lbb120 Standard Carriage With Bar (T)

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Technical data 2.6.1 LBB080 / LBB120 standard carriage with bar (T) Unit 080T 83,5 Ø6,4 120T Ø8,2 * The locking screws must stay in place or may be replaced by your own screws. 2.6.2 LBB080 / LBB120 extended carriage with bar (F) Unit 080F...

  • Page 18: Lbb180 Standard Carriage With Bar (T)

    Technical Data PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 2.6.3 LBB180 standard carriage with bar (T) Unit 180T 192,5 Ø12,5 * The locking screws must stay in place or may be replaced by your own screws. 2.6.4 LBB180 extended carriage with bar (F) Unit 180F...

  • Page 19: Establishing Required Safety Travel

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Technical data Stroke: The stroke to be specified in the order code is the maximum mechanical stroke between the internal end-buffers. It consists of: Stroke = Usable stroke + right safety travel + left safety travel + 20mm* The right and left safety travel is in each case the safety travel which is required in order to slow the linear actuator to rest without hitting the mechanical end stop, using an emergency stop ramp after hitting a limit switch.

  • Page 20: Start-Up

    Spliced or jointed HPLA actuators and dual actuators will be supplied in a dismantled state for delivery and safety reasons. (Assembly instructions in chapters 5.9 and 5.10). If you have not planned to use a Parker drive, attach your motor-gearbox combination according to the manufacturer's details which apply.

  • Page 21: Installation

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Startup FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 3.3 Installation Take care when transporting long actuators. Deflection can badly affect the gui- Caution dance. Equally, the profile can change and adversely affect the performance of the carriage.

  • Page 22: Initiators/Sensors

    The position of initiators have to be adjusted by customer. Some servo controls (e.g. COMPAX S from Parker) operate with a software end limit. With the COMPAX S, for example, this lies 10mm in front of the initiators. To...

  • Page 23: Setting Up The End Limits

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Startup FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 3.4.2.2 Setting up the end limits Generally the tripping plate, initiators and distributor box are attached on the same Note side as the motor. Turning station Shift direction Shift direction for steel strip...

  • Page 24: Version With One Initiator

    The software end limits are not usually pre-set. They must therefore be defined be- Caution fore start-up and entered in the control unit (e.g. COMPAX S produced by Parker: Parameters P11 and P12 in the COMPAX Product Manual, configuration chapter).

  • Page 25: Maintenance

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Maintenance FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 4 Maintenance 4.1 Maintenance schedule When What Action Removal After start-up Carriage Carry out check for play and adjustment. Chapter 5.4 Timing belt Carry out check for pre-tension and adjustment. Chapter 5.2.3 One week later Timing belt...

  • Page 26: Causes Of Abnormal Timing Belt Wear

    Maintenance PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 4.3 Causes of abnormal timing belt wear The appearance of a certain amount of wear can have several causes, therefore it is not always possible to come to a clear conclusion. The following table shows the possible causes of typical faults: Error type Cause...

  • Page 27: Assembly/Repair

    Repairs may only be carried out by authorised engineers or by Parker personnel. Work on the electrical equipment may only be carried out by engineers qualified for such work - the relevant regulations must be followed (IEC..., EN..., national accident prevention...
  • Page 28 Mounting / Repair PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 3. Slacken the timing belt: Remove the dust cover (63) of the tensioning station. Loosen the lock-nut (53). Loosen the tensioning screws (51) approximately 10 turns 4.

  • Page 29: Tensioning The Timing Belt

    0.9 x the operating tension, then the timing belt tension must be increased to 1.1 x operating tension (Table 9). HPLA systems are already pretensioned at the respective standard value when Note supplied. If you want to exceed these values, please contact Parker.
  • Page 30 Mounting / Repair PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Standard values Maximum permitted values Tension to be set Operat. Tension to be set Operat. tens. [N] tens. [N] maximum new/ old on re- varies with maximum new/ old...

  • Page 31: Checking And Adjusting The Belt Tension

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Mounting / Repair FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.2.3.2 Checking and adjusting the belt tension 1. If necessary, remove the steel strip cover (chapter 5.11.1.1) 2. Measure timing belt tension (chapter 5.2.3.3). 3.

  • Page 32: Adjusting The Carriage Play

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Adjusting the carriage play 5.4.1 Flow chart for changing and adjusting the wheels Service consultants Check the carriage Parker Hannifin GmbH play Electromechanical Division Chapter 5.4.2 Mechanical Service +49(0)781 509381 (Germany)

  • Page 33: Checking The Carriage Play

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Mounting / Repair FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.4.2 Checking the carriage play You can gain a rough idea of possible carriage play by trying to move the carriage or Note the mounted installation. A more exact method is described in the following pro- cedure: 1.

  • Page 34: Changing Individual Wheels

    Note carriage must be completely re-adjusted. Experience and specialist knowledge is required for this work and it should therefore only be carried out by a Parker mecha- nical engineer. 9. To check the pressure acting against it, prevent the wheel from turning using your index finger;...

  • Page 35: Changing And Adjusting The Eccentric Wheels

    Note carriage must be completely re-adjusted. Experience and specialist knowledge is required for this work and it should therefore only be carried out by a Parker mecha- nical engineer. 12. Adjust the eccentric of the jockey wheel in small stages so that the carriage can be pushed freely and without play through the HPLA profile.

  • Page 36: Adjusting The Reference Point

    Mounting / Repair PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.4.6 Adjusting the reference point Correct the machine zero point on the basis of the previously-marked carriage position. There are several ways of doing this depending on the motor and the controller. For further details, see the controller handbook.

  • Page 37: Further Gearbox Types

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Mounting / Repair FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 7. Pull the motor away from the gearbox. Attaching a (new) motor 1. Clean the motor shaft with de-greasing agent 2. If necessary, switch off the actuator at the main switch and disconnect it from the electrical supply.

  • Page 38: Claw Coupling

    Mounting / Repair PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.6.2.2 Claw coupling 1. Move the carriage to a reference point (e.g. machine zero, real zero). Mark the carriage position on the HPLA profile (felt pen). 2.

  • Page 39: Changing The Gearbox (Pulley Mounted On Gearbox Shaft)

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Mounting / Repair FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.7 Changing the gearbox (pulley mounted on gearbox shaft) 1. Dismantle the motor (chapter 5.6 continued, 107,108 according to the gearbox used). 2. Slacken the timing belt (chapter 5.2.2 point 2- 3.

  • Page 40: Replacing The Pulley

    Mounting / Repair PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM Replacing the pulley 5.8.1 Replacing the pulley on the drive station There are three different pulley bearing types in the drive housing: 1. Bearing with hollow shaft: a) for single actuators b) for dual actuators c) for dual actuators with central drive...

  • Page 41: Pulley With Bearings On A Hollow Shaft (1A, 1B And 1C)

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Mounting / Repair FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.8.1.1 Pulley with bearings on a hollow shaft (1a, 1b and 1c) 1. Slacken the timing belt: Remove the dust cover (63) of the 095 093 087 086 088 091 tensioning station.

  • Page 42: Replacing The Pulley On The Tensioning Station

    Mounting / Repair PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.8.2 Replacing the pulley on the tensioning station 1. Move the carriage almost up to the tensioning station 2. Switch off the actuator at the main switch and ensure that it cannot be switched on again. 3.

  • Page 43: Actuator Spacing

    Figure 6: 3rd actuator distance stage A3: >600mm. Version with two couplings. Actuator distance stage HPLA80 HPLA120 HPLA180 1st actuator distance 120...350mm 150...350mm 250...350mm 2nd actuator distance 350...600mm 3rd actuator distance > 600mm Table 14: Overview of the actuator spacing stages Small actuator stages are possible once discussed with Parker.

  • Page 44: Spliced Or Jointed Actuators

    Mounting / Repair PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.10 Spliced or jointed actuators 5.10.1 General A maximum of one splicing plate is permitted for actuators with steel roller Note guidance! • Splicing plates are used to lengthen the travel or to simplify mounting when access is limited.

  • Page 45: Steel Strip Cover

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Mounting / Repair FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.11 Steel strip cover In all work on the steel strip cover, make sure that the steel strip is not kinked, Note distorted or damaged in any way. If the steel strip is damaged, it must be changed. 5.11.1 Mounting, dismantling and replacing worn parts 5.11.1.1 Dismantling the steel strip cover...

  • Page 46: Replacing The Steel Strip

    10. Smooth out the "wave", but do not strain the strip in doing so. 11. Tighten the screw. 5.11.1.3 Replacing the steel strip New steel strips must only be obtained from Parker. To order one, we will need to know the length L of Note the profile.

  • Page 47: Retrofitting The Steel Strip Cover

    PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. Mounting / Repair FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 5.11.2 Retrofitting the steel strip cover To retrofit the steel strip cover, you will require: A prepared load attachment plate (groove for the baffle, tapped holes for attaching Note the strip guides), add-on pieces, magnetic strip, steel strip, buffer extensions.
  • Page 48 Mounting / Repair PLEASE NOTE: THIS IS HAUSER GERMANY MANUAL. FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION.COM 8. Mount the buffer extension: Apply Loctite to the set screw (14) and screw half its length into the spacer (13). Clean the thread of the rubber buffer, apply Loctite and screw the buffer onto the exposed half of the setscrew.

  • Page 49: Wearing Parts And Replacement Parts

    Wearing parts and replacement parts 6 Wearing parts and replacement parts 6.1 Wearing parts 6.1.1 Wearing parts HPLA80 Pos. Name Location Order no. Wheel R4OL0024 Carriage for plastic roller guidance 416-201070 Timing belt 25AT10 HPF Belt drive 420-000016 Table 16: Wearing parts for the HPLA80-standard-version Pos.

  • Page 50: Wearing Parts Hpla180

    Wearing parts and replacement parts Pos. Name Location Order no. Steel strip 20mm x 2mm Steel guidance 125-071628 Wheel NPPU Carriage, steel guidance 416-200104 Felt, lubricating cassette Steel guidance 180-600075 Table 22: Wearing parts for steel guidance HPLA120 Pos. Name Location Order no.

  • Page 51: Replacement Parts

    Wearing parts and replacement parts 6.2 Replacement parts 6.2.1 Replacement parts HPLA80 Pos. Name Location Order no. Eccentric bush E4XZ0004 Carriage 125-068100 Cylindrical bush B4UC0140 Carriage 125-071705 Grooved stone T4NU0075 Carriage 131-700165 Washer S4EI0008 Carriage 125-068150 Schnorr lock washer M5 Carriage 135-201051 Cylindrical screw DIN6912 M5x20...

  • Page 52: Replacement Parts Hpla180

    Wearing parts and replacement parts 6.2.3 Replacement parts HPLA180 Pos. Name Location Order no. Eccentric bush E4XZ0007 for plastic Carriage 125-071500 wheels Eccentric bush E4XZ0012 for steel 125-071533 wheels Cylindrical bush B4UC0131 for Carriage 125-071501 plastic wheels Cylindrical bush B4UC0136 for steel 125-071532 wheels Grooved stone T4NU0054...

  • Page 53: Order Code

    Index PLEASE NOTE THIS IS FOR MAINTENANCE REFERENCE ONLY. PART#’S NOMENCLATURE IS HAUSER GERMANY OFFERING. PLEASE REFER TO WWW.PARKERMOTION.COM FOR USA PART# NOMENCLATURE 7 Order code Linear actuator HPLA Drive system Timing belt drive Rack-and-pinion (HPLA180) Idler unit (Dimensional drawing: page 16) Type 80 (Dimensional drawing: page 14) 120 (Dimensional drawing: page 14)

  • Page 54: Index

    Index 8 Index Abnormal timing belt wear maintenance schedule..24 Mounting ......44 breaking of the timing belt ..25 replacement interval for steel replacing the baffle....45 softening of the material ..25 strip cover wearing parts...24 replacing the drag bar ..45 toes ........
  • Page 55 Index PLEASE NOTE THIS IS FOR MAINTENANCE REFERENCE ONLY. PART#’S NOMENCLATURE IS HAUSER GERMANY OFFERING. PLEASE REFER TO WWW.PARKERMOTION.COM FOR USA PART# NOMENCLATURE APPENDIX A...

This manual is also suitable for:

Hauser hpla080Hauser hpla120Hauser hpla180

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