CLIVET AQUA SWAN 300 Installation And Operating Manual
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CLIVET AQUA SWAN 300 Installation And Operating Manual

Heat pumps for domentic hot water
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INSTALLATION AND
OPERATING MANUAL
AQUA
SWAN 190-300
Heat pumps for domentic hot water
M0MR40E17-00
15-11-2017

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  • Page 1 INSTALLATION AND OPERATING MANUAL AQUA SWAN 190-300 Heat pumps for domentic hot water M0MR40E17-00 15-11-2017...
  • Page 2 Dear Customer, We congratulate you on choosing this product For many years Clivet has been offering systems that provide maximum comfort, together with high reliability, efficiency, quality and safety. The aim of the company is to offer advanced systems, that assure the best comfort, reduce energy consumption and the installation and maintenance cost for the life cycle of the system.

  • Page 3: Table Of Contents

    INDEX Before any operation carefully read the GENERAL WARNINGS General instructions Residual risks / Disposal General Reception Installation Water connections Aeraulic connections Electrical connections Start - up Control Maintenance Technical data Pay particular attention to: INSTALLER use USER use WARNING, identifies particularly important operations or information PROHIBITIONS, identifies operations that must not be carried out, that compromises the operating of the unit or may cause damages to persons or things.

  • Page 4: General Instructions

    1 - GENERAL INSTRUCTIONS It is forbidden to trample on the device USER and/or to put on it any type of object. This appliance can be used by children It is forbidden to throw or spray water aged from 8 years and above and directly on the device.
  • Page 5 1 - GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS Preliminaries Read carefully the IOM and use the unit strictly according to the instructions in order to avoid personal injuries, damages Children, disabled and elderly are at to the unit, damages to property and highest risk of being scalded.
  • Page 6 1 - GENERAL INSTRUCTIONS and domestic hot water, within limits ELETTRIC SYSTEM defined in the technical bulletin and on this manual. Any use other than intended does not involve the manufacturer in any This unit is required reliable earthing before usage, otherwise might cause commitment or obligation.
  • Page 7 1 - GENERAL INSTRUCTIONS shown on the serial number label). Verify MODIFICATION that the network has characteristics conforming to the data shown on the All unit modifications will end the serial number label . warranty coverage and the manufacturer Make sure that the unit supply line is responsibility.

  • Page 8: Residual Risks / Disposal

    2 - RESIDUAL RISKS / DISPOSAL unit. The installation of the unit in a place RESIDUAL RISKS unsuited to support its weight and/or guarantee adequate anchorage may General cause the fall or the tipping of the unit In this section the most common with the consequent damage to things, situations are signalled.
  • Page 9 2 - RESIDUAL RISKS / DISPOSAL refrigerant could reach values that the appropriate warning shield. increase the pressure to beyond the Moving parts safety valve with the consequent possible Contact with the transmissions or with projection of the refrigerant itself or the fan aspiration can cause injuries.
  • Page 10 2 - RESIDUAL RISKS / DISPOSAL CE-WEEE directive requires disposal DISCONNECTION and recycling of electrical and electronic Only authorised personnel must equipment as described therein to be disconnect the unit. handled through appropriate collection, in Avoid leak or spills into the environment. suitable centres, separate from collection Before disconnecting the unit, the for the disposal of mixed urban waste.

  • Page 11: General

    3 - GENERAL UNIT INDENTIFICATION PRELIMINARY INFORMATION Serial number label Before beginning the work, ensure you that have the final The serial number label is positioned on the unit and allows to project for installing the aeraulic, hydraulic, electric,drains and indentify all the unit features.
  • Page 12 3 - GENERAL PARTS NAMES - 190 LITRES Water inlet 3/4” F Air filter Domestic hot water outlet 3/4” F (ACS) Electric panel Sacrificial anode Evaporator Anode cap Compressor Electric heater Rear closure Heating element cap Electrical connector cover Front mask Electrical connections box Front cover Solar inlet 3/4”...
  • Page 13 3 - GENERAL PARTS NAMES - 300 LITRES Water inlet 3/4” F Air filter Domestic hot water outlet 3/4” F (ACS) Electric panel Sacrificial anode Evaporator Anode cap Compressor Electric heater Rear closure Heating element cap Electrical connector cover Front mask Electrical connections box Front cover Solar inlet 3/4”...

  • Page 14: Reception

    4 - RECEPTION Use protection (A) to avoid the unit damaging 4.1 - DELIVERY CONTROL Before accepting the delivery you have to check:  that the unit hasn’t been damaged during transport.  Stair climbing trolley. Check that the materials delivered correspond with that indicated on the transport document comparing the data with the identification label ‘A’...
  • Page 15 4 - RECEPTION 4.3 - PACKAGING REMOVING Be careful not to damage the unit. Keep packing material out of children’s reach it may be dan- gerous. Recycle and dispose of the packaging material in conformity with local regulations. Cut the hoops Front Cut along the joint (A) Rear...

  • Page 16: Installation

    5 - POSITIONING 5.2 - CONSIDER SOUND EMISSIONS 5.1 - INSTALLATION REQUIREMENTS Noise levels could represent an inconvenience if installed in The installation has been implemented by qualified technical personnel only and that the instructions contained in the areas that require extreme silence, exsample near bedrooms. present manual and the local regulations in force have been adhered to.
  • Page 17 5 - POSITIONING Check that the floor can support the weight of the unit in Install the unit in the indoor space, it is not allow to install the operation: unit at the rainy space A - > 287 Kg/m (190L) >...

  • Page 18: Water Connections

    6 - WATER CONNECTIONS 6.3 WATER FILTER 6.1 - WATER FEATURES (Provided by the customer) Fill the storage tank (DHW) only during the unit start-up. The filter is extremely important: it helps to lockout any impuri- ties in the water and avoid clogging the system and heat ex- If the house is not immediately lived,or the unit is turned off for long periods, empty the storage tank to avoid the stagnation of changer.
  • Page 19 6 - WATER CONNECTIONS 6.7 - HYDRAULIC CONNECTIONS Condensate drain The condensate must be disposed in order to avoid damages to people and things. To smoothly drain condensate, the unit should be installed at a DHW outlet horizontal floor. Otherwise, the drain vent is ensured at the DWH recirculation (only version 190S - 300S) lowest place.
  • Page 20 6 - WATER CONNECTIONS 6.8 WATER SYSTEM PIPING In case of installing the unit at a place where outside temperature below freezing point, insulation must be provided for all hydraulic components. 190-300 Indicative plumbing diagram The system components must be defined by Designer and Installer (ex. expansion tanks, vents, taps, calibration/safety valves etc.) Pressure reducing valve Water treatment devices (water softener, etc.) Filter Y...
  • Page 21 6 - WATER CONNECTIONS 190S-300S Indicative plumbing diagram The system components must be defined by Designer and Installer (ex. expansion tanks, vents, taps, calibration/safety valves etc.) Pressure reducing valve Water treatment devices (water softener, etc.) Filter Y Non-return valve Domestic hot water safety valve with discharge DHW expansion vessel Storage drain Hot water circulator (recirculation) with check...

  • Page 22: Aeraulic Connections

    7 - AERAULIC CONNECTIONS Avoid recirculation of exhaust/return air 7.1 AERAULIC DESIGN CRITERIA Use elbows with a 90° downward bend The dimensioning and the correct execution of the aeraulic Unit 190 connections are critical to ensure the unit operating and an appropriate level of quietness in the served area.
  • Page 23 7 - AERAULIC CONNECTIONS In terms of the unit connect with duct reaching to outdoor, a Air filter reliable water-resistant measure must be conduct on the duct, Filter installing at the unit inlet. to prevent water from dropping into internal of the unit . In terms of the unit with duct, filter in there must be put on the In case the water entering to internal components of the unit, position of duct inlet.
  • Page 24 7 - AERAULIC CONNECTIONS Aeraulic Connections The unit must be installed inside the building, preferably in a technical room or a laundry room or a garage. At any rate, it is always preferable to avoid installing the unit near bedrooms or in rooms that must be protected from noise. Outdoor installation is prohibited, as well as installation in places subject to external weather.

  • Page 25: Electrical Connections

    8 - ELECTRICAL CONNECTIONS 8.1 - ELECTRICAL WIRINGDIAGRAM - 190L...
  • Page 26 8 - ELECTRICAL CONNECTIONS 8.3 - ELECTRICAL WIRINGDIAGRAM - 300L...
  • Page 27 8 - ELECTRICAL CONNECTIONS 8.3 - PCB I/O PORTS DESCRIPTION All electrical operations should be performed by trained personnel having the necessary require- This unit is required reliable earthing ments by the regulations in force and being informed about the risks relevant to these activities. before usage, otherwise might cause death or injury.
  • Page 28 8 - ELECTRICAL CONNECTIONS Electric Connection The power supply should be an independent circuit with rated voltage. Power supply circuit should be earthed effectively. Do not use water pipes to earthing connection of the unit The wiring must be performed by professional technicians in accordance with national wiring regulations and this circuit diagram. An all-pole disconnection device which has at least 3 mm separation distance in all pole and a residual current device (RCD) with the rating of above 10 mA shall be incorporated in the fixed wiring Set the electric leakage protector according to the relevant electric technical standards of the State.

  • Page 29: Start-Up

    9 - START-UP  Check tightening of the conductors: the vibrations caused 9.1 PRELIMINARY INFORMATION by handling and transport might cause loosing .  Feed the unit by closing the sectioning device, but leave it If the unit has been tipped during transport, wait at least 2 on OFF hours before starting it up ...
  • Page 30 9 - START-UP 9.2 - GENERAL The indicated operations should be done by qualified technician with specific training on the product. Upon request, the service centres performing the start-up. The electrical, water connections and the other system works are by the installer. Agree upon in advance the star-up data with the service centre.
  • Page 31 9 - START-UP All piping properly installed and free of leaks. Hydraulic system filled, pressurised and drained Expansion tank checked / filled with nitrogen Condensate and safety valve drains Condensate drain line installation Must be located with access to an adequate drain Condensate drain lines installed and piped to an adequate drain The unit requires 220-240 VAC for proper operation.
  • Page 32 9 - START-UP 9.4 - TRIAL-RUNNING 9.4 - CHECKING LIST BEFORE COMMISIONNING 1) Checking list before trial-running. Water effusion before operation 2) Correct installation of the system. Before using this unit, please follow the steps below. 3) Correct connection of water/air piping and wiring;. 4) Condensate draining smoothly well insulation work for all ...
  • Page 33 9 - START-UP 3) Heat source will be automatically selected by unit. But About TCO and ATCO manually E-Heater operation is available. The power of compressor and E-heater will be automatically shut-off or turn on by TCO and ATCO. 4) Heat Source Shift If the water temperature is higher than 78°C, the ATCO will The default heating source is heat pump.
  • Page 34 9 - START-UP Hour Min. Min. Temp. / 9.6 - BASIC FUNCTION Description low bit higt bit low bit Days How is the unit running If unit is OFF, press unit will be waken, press T5U: Storage tank Temp. temperature sensor to set target water temperature (38-70°C), press unit (Upper)

  • Page 35: Control

    10 - CONTROL 10.1 - DISPLAY After powered on, the display lights up. Users can operate the unit through the buttons under the display. Display Display icons Function 1 - Outside solar heat source If an outside solar heat source has been connected to the unit , icon will flash with 0.5 sec.
  • Page 36 10 - CONTROL 5 - Anti-legionella mode (Disinfect) Icon will be lightened when the unit is under disinfect mode, otherwise will be extinguished. Icon will be lightened if disinfect mode is automatically activated by unit; will flash with 0.5 sec frequency, if disinfect mode is manually activated; will flash with 2 sec.
  • Page 37 10 - CONTROL 13.1 - Water Temperature setting (SET) Icon SET will be lightened when setting water temperature or setting days for vacation. 13.2 - Date setting (Day) Icon DAY will be lightened when setting days for vacation; Icon DAY will be lightened when under vacation mode. 14 - Programmes (Timer) There are six timers can be set.
  • Page 38 10 - CONTROL 2 - Increase / up If screen is unlocked, corresponding value will increase by pushing When setting temperature, press more than 1sec., temperature value will be increased continuously When Setting clock/timer, press more than 1sec., clock/timer value will be increased continuously When setting vacation days, press more than 1sec., day value will be increased continuously Under query mode, check items will page up by pressing 3 - Set Clock...
  • Page 39 10 - CONTROL The display screen will automatically display different value at by different action. It will display the last set temperature and icon SET ,if the action is ON, and will display - - - if the action is OFF. Set the water temperature of the setting timer.
  • Page 40 10 - CONTROL 5 - Start-up/shutdown button and LED indicator If unit is standby, press, then unit will be OFF. If unit is ON, press, then unit will be OFF. If unit is OFF, press, then unit will be ON. LED indicator will be lightened if unit is ON or standby and extinguished if unit is OFF.
  • Page 41 10 - CONTROL Icon ‘ ’ will flash, and icon will be lightened and the hour value of clock will flash slowly. Set the hour Confirm the hour setting. Then the minute value of clock will flash slowly. Set the minutes Confirm the disinfect clock setting and quit out.
  • Page 42 10 - CONTROL 10.3 AUTO-RESTART 10.6 SOMETHING ABOUT SELF-PROTECTION OF UNIT If electricity power failed, unit can memorize all setting parameters, unit will be back to the previous setting when When the self-protection happens, the system will be stopped power recover. and start self-check, and restart when the protection resolved.
  • Page 43 10 - CONTROL 10.8 ALARMS Code Description Solution Maybe the connection between sensor and PCB has released Error of sensor T5U (upper water temperature sensor) or sensor has been broken. Contact a qualified person to service the unit. Maybe the connection between sensor and PCB has released Error of sensor T5L(lower water temperature sensor) or sensor has been broken.
  • Page 44 10 - CONTROL 10.8 ALARMS Code Description Solution System high pressure protection: Maybe because of system blocked, air or water or more Unit 300L : >=3.0Mpa active; <=2.4MPa inactive. refrigerant in system (after repair), water temperature sensor malfunction, ect. Unit 190L : P1 error code never appear because Contact a qualified person to service the unit.
  • Page 45 10 - CONTROL 10.9 NON-ERROR TIPS Q: Why compressor can't start immediately after setting? A: Unit will wait for 3 min to balance the pressure of system before start compressor again, it's a self protection logic of unit. Q: Why sometimes the temperature shown on the display panel decreased while unit is running? A: R.

  • Page 46: Maintenance

    11 - MAINTENANCE 11.1 CHECKLIST FOR RECOMMENDED REGULAR CHECKS Disconnect the power supply before each operation. Checks effected on…………………...…………..by…………………………...…...……………………….of the company…………………………………….. Checking content Checking frequency Action Air filter (inlet/outlet) Every month Clean the filter Anode Every 6 - 12 months Replace it if it has been used out Inner storage tank Every half year...
  • Page 47 11 - MAINTENANCE 11.2 GENERAL 11.5 PUT AT REST In some cold areas (under 0°C), if the system will be stopped Maintenance must be done by authorized centres or by for a long time, empty the storage storage tank in order to qualified personnel avoid the water freezing and damage of E-heater.
  • Page 48 11 - MAINTENANCE 11.9 EXPANSION TANK Check the expansion vessel charge (at least once a year). First check that the expansion vessel is totally drained of water. If you necessary load with nitrogen, take care that the pressure does not exceed the value indicated on the label. 11.10 ANODE ROD REPLANCE The magnesium sacrificial anodes assure the storage tank anti-corrosive protection.
  • Page 49 11 - MAINTENANCE 11.11 STORAGE TANK EMPTYING 11.13 FILTER CLEANING The air filter blocks dust. If the unit needs cleaning, moving etc, the storage tank should If the filter is blocked, the unit will not work as well. be emptied. The operating with clogged filters leads to a reduction of the air flow, leading to malfunctions and unit shutdowns.
  • Page 50 11 - MAINTENANCE 11.14 REPLACE OR CONTROL THE ELECTRIC HEATER If the replace or control of the electric heater The magnesium anode is replaced when its diameter is ≤ of a third of the original anode.  Remove power supply ...

  • Page 51: Technical Data

    12 - TECHNICAL DATA DIMENSIONAL AQUA 190 - 190S Compressor compartment Functional spaces Solar outlet 3/4” F (only 190S) Electric panel Magnesium anode Domestic hot water recirculation (only 190S) Unit keypad Water inlet 3/4” F Probe sump for solar Electric line input Water outlet 3/4”F Air inlet Condensate drain...
  • Page 52 12 - TECHNICAL DATA DIMENSIONAL AQUA 300 - 300S Compressor compartment Functional spaces Solar outlet 3/4” F (only 300S) Electric panel Magnesium anode Domestic hot water recirculation (only 300S) Unit keypad Water inlet 3/4” F Probe sump for solar Electric line input Water outlet 3/4”F Air inlet Condensate drain...
  • Page 53 12 - TECHNICAL DATA GENERAL TECHNICAL SIZE 190S 300S Power and Efficiency Thermal power 1,62 2,30 1,62 2,30 Tout 15/12 °C ( DB/WB), Tw,in 15 °C Total power absorbed 0,42 0,53 0,42 0,53 Tw,out 45°C 3,86 4,34 3,86 4,34 Electric heating element 1,50 1,50 1,50...

  • Page 54: Electrical Data

    33,7 1) Power supply 220-240/1/50 Hz For power voltages other than the standard, contact the Clivet technical department The units are conforming with the prescriptions of European Standards CEI EN 60204 and CEI EN 60335 Warning: when defining the correct size, verify that all absorption is compliant with current electrical supply...
  • Page 56 CLIVET GmbH (Hydronic and Applied Division) Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com CLIVET GmbH (VRF, Residential and Lightcom Division) Eisenstrasse 9c, 65428 Rüsselsheim/Frankfurt - Germany Tel.

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