Carrier 38MPRAQ18AA3 Service Manual
Carrier 38MPRAQ18AA3 Service Manual

Carrier 38MPRAQ18AA3 Service Manual

Outdoor unit single zone ductless system. sizes 09 to 24

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38MPRA
Outdoor Unit Single Zone Ductless System
Sizes 09 to 24

TABLE OF CONTENTS

SAFETY CONSIDERATIONS ....................................................... 1
INTRODUCTION............................................................................ 1
MODEL NUMBER NOMENCLATURE ....................................... 2
SPECIFICATIONS .......................................................................... 3
DIMENSIONS ................................................................................. 4
CLEARANCES................................................................................ 6
ELECTRICAL DATA ..................................................................... 7
WIRING ........................................................................................... 7
CONNECTION DIAGRAM............................................................ 8
WIRING DIAGRAM....................................................................... 9
FAN AND MOTOR SPECIFICATIONS ........................................ 12
REFRIGERATION CYCLE DIAGRAM........................................ 12
REFRIGERANT LINES .................................................................. 13
SYSTEM EVACUATION AND CHARGING ............................... 14
OPERATION MODES AND FUNCTIONS ................................... 15
TROUBLESHOOTING ................................................................... 20
ERROR CODE................................................................................. 22
QUICK MAINTENANCE BY ERROR CODE .............................. 26
TROUBLESHOOTING BY ERROR CODE .................................. 27
DIAGNOSIS AND SOLUTION...................................................... 29
DISASSEMBLY INSTRUCTIONS ................................................ 45
APPENDICES.................................................................................. 65

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equipment can
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install,
start-up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as
cleaning coils. All other operations should be performed by trained
service personnel.
When working on the equipment, observe the precautions in the
literature and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep a
quenching cloth and fire extinguisher nearby when brazing. Use care
in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions included
in the literature and attached to the unit. Consult the local building codes
and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or manuals,
be alert to the potential for personal injury. Understand these signal
words: DANGER, WARNING, and CAUTION.
Service Manual
These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe personal
PAGE
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing the system, the main
electrical disconnect switch must be in the OFF position. There may
be more than 1 disconnect switch. Lock out and tag switch with a
suitable warning label.
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or
improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in the
ground. If any section of pipe is buried, there must be a 6 in. (152 mm)
vertical rise to the valve connections on the outdoor units. If more
than the recommended length is buried, refrigerant may migrate to the
cooler buried section during extended periods of system shutdown.
This causes refrigerant slugging and could possibly damage the
compressor at start-up.

INTRODUCTION

.
This service manual provides the necessary information to service,
repair, and maintain the indoor units. Section 2 of this manual has an
appendix with data required to perform troubleshooting. Use the
"TABLE OF CONTENTS" to locate a desired topic.
WARNING
WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing oxygen
for leak testing or operating refrigerant
compressors. Pressurized mixtures of air
or gases containing oxygen can lead to
an explosion.
CAUTION

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Summarization of Contents

SAFETY CONSIDERATIONS
General Safety Precautions
Outlines hazards and essential safety measures for installation and servicing.
INTRODUCTION
Manual Purpose and Scope
Provides an overview of the service manual's content and intended use.
MODEL NUMBER NOMENCLATURE
Understanding Model Codes
Explains the structure and meaning of the unit's model number.
SPECIFICATIONS
Electrical and Operating Specs
Details technical specifications like voltage, current, and operating ranges.
DIMENSIONS
Unit Size Measurements
Provides physical dimensions (H, W, D) and weight for different unit sizes.
CLEARANCES
Installation Clearance Requirements
Specifies minimum required space around the outdoor unit for airflow and service.
ELECTRICAL DATA
Power Supply and Component Ratings
Lists electrical parameters including MCA, MOCP, and motor ratings.
WIRING
Recommended Wiring Practices
Covers wire sizing per NEC/CEC and connection methods for power/communication.
CONNECTION DIAGRAM
Indoor to Outdoor Unit Wiring
Illustrates the power and communication wiring between indoor and outdoor units.
WIRING DIAGRAM
09K and 12K Wiring Schematics
Detailed wiring diagram for the 09K and 12K models.
FAN AND MOTOR SPECIFICATIONS
Outdoor Fan Motor Details
Specifications for outdoor fan material, size, speed, and input.
REFRIGERATION CYCLE DIAGRAM
Heat Pump Refrigerant Flow
Diagram illustrating the flow of refrigerant through the system components.
REFRIGERANT LINES
Line Sizing and Charge Amount
Details pipe sizes, maximum lengths, and refrigerant charge adjustments.
SYSTEM EVACUATION AND CHARGING
Triple Evacuation Method
Step-by-step procedure for evacuating the refrigerant system.
Final Tubing Check
Instructions for inspecting refrigerant tubing for proper installation and security.
OPERATION MODES AND FUNCTIONS
Display Function Indicators
Describes the unit's display indicators and their meanings.
Safety Features Overview
Covers protection mechanisms like compressor delay, shutoffs, and sensor redundancy.
FAN Mode
Fan Mode Operation Details
Explains fan and compressor behavior when the unit is in Fan-only mode.
COOLING Mode
Compressor Control
Details compressor operation logic and conditions in cooling mode.
Indoor Fan Control
Explains indoor fan speed adjustment based on temperature differentials.
HEATING Mode
Compressor Control
Details compressor operation logic and conditions in heating mode.
Indoor Fan Control
Explains indoor fan speed adjustment based on temperature differentials.
DEFROSTING Mode
Defrost Cycle Initiation and Termination
Conditions for entering and exiting the defrost cycle.
AUTO Mode
Automatic Mode Selection Logic
How the unit selects cooling, heating, or fan modes based on conditions.
DRY Mode
Dehumidification Mode Operation
Explains unit operation and protections in dry/dehumidification mode.
Forced Operation Function
Forced Cooling and Auto Modes
Describes manual override modes for cooling and auto operations.
Auto-Restart Function
Power Failure Recovery Procedure
Explains how the unit resumes operation after a power interruption.
ECO Function
Energy Efficient Mode Settings
Details how to activate and use the energy-saving ECO function.
Self Clean
Indoor Unit Cleaning Cycle
Describes the self-cleaning function for the indoor unit.
Follow Me
Remote Temperature Sensing Feature
How the unit adjusts temperature based on remote controller readings.
Silence
Low Noise Operation Mode
Explains how the silence function reduces fan speed and noise levels.
Information Inquiry
Accessing Operational Data Codes
Procedure to view system information codes via the display.
TROUBLESHOOTING
Capacitor Discharge Safety
Warning regarding high voltage stored in capacitors and safe discharge procedure.
Error Display (Indoor Unit)
Indoor Unit Error Code Reference
Table of recognized error codes and their corresponding solutions.
ERROR DIAGNOSIS AND TROUBLESHOOTING WITHOUT ERROR CODE
Remote Control Troubleshooting
Diagnosing unit issues when the remote control is involved.
QUICK MAINTENANCE BY ERROR CODE
Part Replacement by Error Code
Guides on replacing parts based on specific error codes shown by the unit.
TROUBLESHOOTING BY ERROR CODE
Common Check Procedures
Steps for checking temperature sensors and compressor resistance values.
DIAGNOSIS AND SOLUTION
EEPROM Parameter Error (E0/F4/EA)
Diagnosing and fixing errors related to the EEPROM chip on the PCB.
Communication Error (E1)
Troubleshooting communication faults between indoor and outdoor units.
Fan Speed Error (E3/F5)
Diagnosing and resolving issues where fan speed is outside the normal range.
Temperature Sensor Errors (E4/E5/F1/F2/F3)
Troubleshooting open circuit or short circuit faults in temperature sensors.
Overload Current Protection (F0)
Diagnosing and resolving issues related to overload current protection.
IPM Malfunction (P0)
Troubleshooting and resolving IPM module malfunction errors.
Pressure on Service Port
Cooling Pressure Chart (R410A)
Provides pressure readings for cooling mode across various temperature conditions.
Heating Pressure Chart (R410A)
Provides pressure readings for heating mode across various temperature conditions.
DISASSEMBLY INSTRUCTIONS
Outdoor Unit Panel Plate Disassembly
Procedures for removing the exterior panels of the outdoor unit.
Outdoor Unit Electrical Parts and PCB Removal
Steps to access and remove electronic components and the main PCB.
Outdoor Unit Fan Motor Disassembly
Instructions for removing the outdoor unit's fan and motor assembly.
Outdoor Unit Compressor Removal
Steps for safely removing the compressor from the outdoor unit.
APPENDICES
Appendix 1: Temperature Sensor Resistance Values
Table listing resistance values for temperature sensors T1, T2, T3, and T4.
Appendix 2: TP Sensor Resistance Values
Table listing resistance values for the compressor discharge temperature sensor TP.
Appendix 3: Celsius-Fahrenheit Conversion
Table for converting Celsius temperatures to Fahrenheit.

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