Carrier 38MPRAQ24AA3 Service Manual
Carrier 38MPRAQ24AA3 Service Manual

Carrier 38MPRAQ24AA3 Service Manual

Outdoor unit single zone ductless system. sizes 09 to 24

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38MPRA
Outdoor Unit Single Zone Ductless System
Sizes 09 to 24

TABLE OF CONTENTS

SAFETY CONSIDERATIONS ....................................................... 1
INTRODUCTION............................................................................ 1
MODEL NUMBER NOMENCLATURE ....................................... 2
SPECIFICATIONS .......................................................................... 3
DIMENSIONS ................................................................................. 4
CLEARANCES................................................................................ 6
ELECTRICAL DATA ..................................................................... 7
WIRING ........................................................................................... 7
CONNECTION DIAGRAM............................................................ 8
WIRING DIAGRAM....................................................................... 9
FAN AND MOTOR SPECIFICATIONS ........................................ 12
REFRIGERATION CYCLE DIAGRAM........................................ 12
REFRIGERANT LINES .................................................................. 13
SYSTEM EVACUATION AND CHARGING ............................... 14
OPERATION MODES AND FUNCTIONS ................................... 15
TROUBLESHOOTING ................................................................... 20
ERROR CODE................................................................................. 22
QUICK MAINTENANCE BY ERROR CODE .............................. 26
TROUBLESHOOTING BY ERROR CODE .................................. 27
DIAGNOSIS AND SOLUTION...................................................... 29
DISASSEMBLY INSTRUCTIONS ................................................ 45
APPENDICES.................................................................................. 65

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equipment can
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install,
start-up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as
cleaning coils. All other operations should be performed by trained
service personnel.
When working on the equipment, observe the precautions in the
literature and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep a
quenching cloth and fire extinguisher nearby when brazing. Use care
in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions included
in the literature and attached to the unit. Consult the local building codes
and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or manuals,
be alert to the potential for personal injury. Understand these signal
words: DANGER, WARNING, and CAUTION.
Service Manual
These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe personal
PAGE
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing the system, the main
electrical disconnect switch must be in the OFF position. There may
be more than 1 disconnect switch. Lock out and tag switch with a
suitable warning label.
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or
improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in the
ground. If any section of pipe is buried, there must be a 6 in. (152 mm)
vertical rise to the valve connections on the outdoor units. If more
than the recommended length is buried, refrigerant may migrate to the
cooler buried section during extended periods of system shutdown.
This causes refrigerant slugging and could possibly damage the
compressor at start-up.

INTRODUCTION

.
This service manual provides the necessary information to service,
repair, and maintain the indoor units. Section 2 of this manual has an
appendix with data required to perform troubleshooting. Use the
"TABLE OF CONTENTS" to locate a desired topic.
WARNING
WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing oxygen
for leak testing or operating refrigerant
compressors. Pressurized mixtures of air
or gases containing oxygen can lead to
an explosion.
CAUTION

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Summarization of Contents

Safety Considerations
Safety Alert Symbols and Signal Words
Understanding safety alert symbols like DANGER, WARNING, and CAUTION.
Electrical Shock Hazard Warning
Warning regarding electrical shock hazard and lock-out procedures.
Explosion Hazard Warning
Warning against using oxygen for leak testing due to explosion risk.
Equipment Damage Caution
Caution about burying refrigerant pipes and potential compressor damage.
Model Number Nomenclature
Unit Size and Model Breakdown
Explanation of the outdoor unit model number components and their meanings.
Specifications
Heat Pump Specifications Table
Detailed technical specifications for heat pump outdoor units by size.
Dimensions
9K and 12K Unit Dimensions
Physical dimensions and weight for 9K and 12K outdoor units.
18K and 24K Unit Dimensions
Physical dimensions and weight for 18K and 24K outdoor units.
Clearances
Outdoor Unit Clearance Requirements
Minimum required clearances for proper airflow and servicing of the outdoor unit.
Multi-Unit Clearance Guidelines
Clearance recommendations for arranging multiple outdoor units in parallel.
Electrical Data
Electrical Ratings and Wiring
Electrical data including voltage, current ratings, and wiring recommendations.
Connection Diagram
Indoor to Outdoor Unit Wiring
Diagram illustrating the power and communication wiring connections between units.
Wiring Diagram
09K and 12K Outdoor Unit Wiring
Detailed wiring diagram for 09K and 12K outdoor unit components.
18K and 24K Outdoor Unit Wiring
Detailed wiring diagram for 18K and 24K outdoor unit components.
Fan and Motor Specifications
Outdoor Fan Motor Specifications
Technical details for outdoor fan motor, including speed and input.
Refrigeration Cycle Diagram
Heat Pump Refrigerant Flow
Diagram showing the refrigerant path during heating and cooling cycles.
Refrigerant Lines
Line Sizing and Charge Adjustment
Guidelines for refrigerant line sizing, length, and additional charge requirements.
System Evacuation and Charging
Deep Vacuum and Triple Evacuation
Procedures for system evacuation using deep and triple vacuum methods.
Operation Modes and Functions
Unit Display and Safety Features
Understanding display symbols and key safety features like compressor protection.
Cooling and Heating Mode Control
Details on compressor and fan speed control in cooling and heating modes.
Defrost, Auto, and Dry Modes
Operation in defrost, automatic, and dry modes, including protections.
Timer, Sleep, ECO, and Follow Me
Functions for timed operation, sleep mode, energy saving, and remote control.
Silence and Occupancy Sensor
Noise reduction (Silence) and occupancy detection features for energy saving.
Troubleshooting
Capacitor Safety and Error Code Overview
Safety warning for capacitors and an introduction to indoor unit error codes.
Error Diagnosis Without Error Code
Remote and Field Maintenance Troubleshooting
Troubleshooting tables for common issues without specific error codes.
Error Code Maintenance and Diagnosis
Quick Maintenance by Error Code
Guide to replacing parts based on specific error codes for quick maintenance.
Troubleshooting by Error Code Procedures
Procedures for checking components like sensors, compressor, and IPM.
Specific Error Code Solutions
Detailed diagnosis and solutions for various error codes (EEPROM, Comm, Fan, Sensor, etc.).
Pressure on Service Port
Cooling Pressure Charts
Tables showing pressure values for cooling operation at various temperatures.
Heating Pressure Charts
Tables showing pressure values for heating operation at various temperatures.
Disassembly Instructions
Panel Plate Removal (9K-12K)
Steps to remove the panel plates for 9K-12K outdoor units.
Electrical Parts Removal (9K-12K)
Procedure for removing electrical components and PCB for 9K-12K units.
Fan Disassembly (9K-12K)
Steps for removing the fan and fan motor for 9K-12K units.
Compressor Disassembly (9K-12K)
Procedure for safely removing the compressor for 9K-12K units.
Panel Plate Removal (18K-24K)
Steps to remove the panel plates for 18K-24K outdoor units.
Electrical Parts Removal (18K-24K)
Procedure for removing electrical components and PCB for 18K-24K units.
Fan Disassembly (18K-24K)
Steps for removing the fan and fan motor for 18K-24K units.
Compressor Disassembly (18K-24K)
Procedure for safely removing the compressor for 18K-24K units.
Appendices
Temperature Sensor Resistance Tables
Resistance values for temperature sensors T1, T2, T3, T4 at various temperatures.
Celsius to Fahrenheit Conversion
Table for converting Celsius temperatures to Fahrenheit temperatures.

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