Table of Contents
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Table of Contents
Related Manuals for HALE MBP
Summarization of Contents
1. SAFETY
1.1. PPE
Minimum Personal Protective Equipment (PPE) required for pump maintenance operations.
1.2. Environmental Protection
Guidelines for proper disposal of used oils and pump contaminants.
1.3. Training
Information on required training for operating and maintaining Hale booster pumps.
1.4. Safety Summary
Summary of essential safety DO's and DON'Ts for pump operation and maintenance.
2. INTRODUCTION
2.1. Overview
Introduction to Hale booster pump models and their general applications.
2.2. How To Use This Manual
Guidance on navigating and utilizing the manual's sections and procedures effectively.
2.3. Pump Specifications And Numbering
Information on pump specifications, serial number locations, and model definitions.
2.4. Principles Of Operation
Explanation of centrifugal pump operation, key terms, and standard components.
2.5. Pump Drives
Overview of common pump drive types used with Hale booster pumps.
2.6. Optional Pump Components
Description of optional components that can be added to enhance pump operation.
3. MAINTENANCE OPERATING PROCEDURES
3.1. Repair Verification Operations
Steps to verify pump functionality after a repair, typically using hydrant source.
3.2. Vacuum Test
Procedure to test the pump for leaks by applying vacuum.
3.3. Pressure Test
Procedure to trace leaks by applying pressurized water after a failed vacuum test.
3.4. Pumping From Draft Verification Operations
Test to verify pump's ability to draw water from draft after repair.
3.5. Cavitation (Details)
Detailed explanation of cavitation, its causes, signs, and prevention methods.
3.6. Post Operation Procedure
Steps to follow after pump operations are completed, including draining and securing.
4. PREVENTIVE MAINTENANCE
4.1. Preventive Maintenance Plan And Schedule
Recommended schedule for pump and ancillary equipment maintenance tasks.
4.2. Maintenance Log
Guidelines for recording all maintenance actions, problems, and parts used.
4.3. Extreme Conditions Maintenance Guidelines
Maintenance considerations for operating in freezing weather or with contaminated water.
4.4. Booster Pump Preventive Maintenance Procedures
Specific procedures for preventive maintenance tasks based on schedule.
5. CORRECTIVE MAINTENANCE (REPAIR)
5.1. Troubleshooting
Methodology for diagnosing and resolving pump problems using SCR tables.
5.8. Removal And Replacement Instruction Guidelines
Guidelines for component removal and replacement procedures.
5.9. Gearbox
Procedures related to gearbox removal, installation, and bench maintenance.
C.3. ANCILLARY EQUIPMENT PREVENTIVE MAINTENANCE PROCEDURES
C.3.1 Weekly Maintenance
Maintenance tasks to be performed on ancillary equipment on a weekly basis.
C.3.2 Monthly Maintenance
Maintenance tasks to be performed on ancillary equipment on a monthly basis.
C.3.3 Annual Maintenance
Maintenance tasks to be performed on ancillary equipment on an annual basis.
C.3.3.3 ESP Primer Maintenance
Maintenance procedures for the Hale ESP primer.
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