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FULTON Manuals
Boiler
RBC Series
Installation, operation and maintenance manual
FULTON RBC Series Installation, Operation And Maintenance Manual
Gas/oil/dual fuel horizontal steam boilers
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1 - Introduction
General
Product Overview
Technical Data
Section 2 - Installation
General
Pre-Installation
Siting
Ventilation
Major Components
Flue Outlet
Blowdown Valves
Main Boiler Blowdown Valve
Water Level Gauge Set (Sight Glass)
Main Steam Valve
Steam Safety Valve
Water Supply
Fuel Supply
Gas Supply
Oil Supply
Dual Fuel Supply
Electrical Requirements
Cleaning Steam Lines and Pressure Vessels
Section 3 - Operation
General
Controls
System Controls
Steam Pressure Controls
Adjusting Steam Pressure Controls
Boiler Control Panel
Burner Control Panel
Filling the Boiler-All Models
Draining the Boiler
Boiler Start-Up (from Cold)-All Models
Boiler Start-Up Following Short Term Shut-Down
Boiler Shut-Down
Short Term Shut-Down (Hours)
Medium Term Shut-Down (Days)
Long Term Shut-Down (Weeks)
Internal Economiser (if Fitted)
Section 4 - Maintenance
Boiler Platform (if Fitted)
Visual Checks
Burner Flame Sensor Test
Water Level and Low Water Safety Control Procedures
Feedwater Pump Test
1St Low Water Level Check
2Nd Low Water Level Check
Evaporation Check
Blowdown Procedures
Main Boiler Blowdown
Water Level Gauge (Sight Glass) Blowdown
Boiler Internal Inspection
Fitting New Gaskets to Boiler Inspection Holes
Important Information
Fitting Procedure
Front Access Door
Front Access Door Adjustment and Seal
Front Access Door Insulation
Feedwater Disperser
Service Inspection of Welded Joints (UK Only)
Schedule of Operator Tests and Checks
Daily
Weekly in Addition
Three Monthly - in Addition
Six Monthly -I N Addition
Annually in Addition
Troubleshooting - Boiler
Troubleshooting - Feedwater Pump
Appendix A - Ti Sheets
RB Dimensions & Specification
RBC Dimensions & Specification
RB Probe Lengths
RBC Probe Lengths
Recommended Water Conditions
Boiler Water Sample Cooler
Water Level Probes
Auto TDS Blowdown Systems
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Technical Data
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General
3
Product Overview
4
Rb Dimensions & Specification
Download this manual
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
RB / RBC Series
Gas / Oil / Dual Fuel Horizontal Steam Boilers
This manual must be available to the boiler operator at all times.
RB-RBC-IOMM-2015-1
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Table of Contents
Troubleshooting
Troubleshooting - boiler
54
Troubleshooting - feedwater pump
56
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