Terex Gyro 4518 Service Manual
Terex Gyro 4518 Service Manual

Terex Gyro 4518 Service Manual

Handler with telescopic boom, from serial n. 12888/12508

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SERVICE MANUAL
Code 57.4402.8200 - 1
st
Edition 03/2007
Handler with telescopic boom
Gyro 4020
(From serial n. 12888)
Gyro 4518
(From serial n. 12508)
English
INDEX
Edition

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Table of Contents
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Summarization of Contents

INTRODUCTION
Technical Publications
Information about publication reproduction and modification rights.
DESCRIPTION OF THE MACHINE OPERATION
Details the machine's oil-pressure system and main components.
SAFETY
Section 1 SAFETY INFORMATION
Overview of safety information, rules, and precautions.
1.1 SAFETY RULES
Key safety rules and symbol explanations for machine operation.
1.2 GENERAL REMARKS
Most accidents are caused by not complying with basic safety precautions.
1.3 SERVICEMEN'S REQUISITES
Operator requirements for health, physical, mental, and training.
1.4 SAFETY PRECAUTIONS
General safety measures and precautions for operation and maintenance.
TECHNICAL SPECIFICATIONS
2.1 MAIN DIMENSIONS
Provides dimensional data for Gyro 4020 and Gyro 4518 models.
2.2 TYRES
Details specifications for tyres, including dimensions and load index.
2.3 LIMIT OF USE
Specifies operational limits such as angles and temperatures.
2.4 WEIGHT
Lists the working order weight for both machine models.
2.5 SPEED
Outlines working speed, travel speed, and slope capabilities.
2.6 PAYLOAD AND REACH
Provides data on lifting height, reach, and payload capacities.
2.7 FORKS (floating type)
Specifications for the floating type forks.
2.8 DIESEL ENGINE
Details the engine make, model, displacement, and power.
2.9 ELECTRICAL SYSTEM
Covers voltage, alternator, starting motor, and battery specifications.
2.10 MACHINE SOUND LEVELS
Specifies guaranteed and measured sound levels.
2.11 VIBRATION LEVELS
Details the average level of transmitted vibrations.
2.12 REFUELLING
Lists the fluid capacities for various machine systems.
2.13 TIGHTENING TORQUES
Provides torque values for various thread sizes and material classes.
2.14 DRILL DIAMETERS FOR THREADS
Lists drill bit diameters required for specific thread types.
2.15 STANDARD TIGHTENING TORQUES FOR FITTING SEALS
Specifies torque values for different types of seal fittings.
2.16 LOCKING MATERIAL
Recommends Loctite products for thread locking, sealing, and gaskets.
2.17 HOISTING INSTRUCTIONS
Safety guidelines and load capacities for hoisting machine parts.
2.18 ADVICE TO RENEW FLEXIBLE HOSES
Provides guidance and safety tips for replacing hydraulic hoses.
2.19 LISTS OF RECOMMENDED SPARE PARTS
Lists recommended spare parts for the Gyro 4020 model.
2.20 MACHINE PAINT COLOUR
Lists standard paint colours for different machine series.
2.21 CHECKING THE CYLINDER MOVEMENT TIMES
Details procedures and expected times for cylinder movements.
2.22 HYDRAULIC CALIBRATIONS
Step-by-step guide for calibrating hydraulic systems and pressure valves.
2.23 PLATFORM CALIBRATION
Procedure for calibrating the machine's platform for operation.
2.24 SETTING THE OVERLOAD WARNING SYSTEM
Guide for setting up the overload warning system and its parameters.
2.25 ECO MATRICE PANEL
Description and functions of the machine's electronic control panel.
2.26 CONTROLLING AND SETTING THE MACHINE WITH WINSCOPE
Instructions for installing and using the Winscope software for machine control.
2.27 MIDAC SYSTEM
Overview of the HT04.x system for total control of Gyro machines.

Table of Contents