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Workshop manual
R135, R333, RJ333, RJ535, RJX335, RX335, RX535,
RXT535, FR335, FR336, FRD336, LS335, LS535, LX335
English
67 – German

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Summarization of Contents

Starter System Service
Starter Dismantling Procedures
Detailed steps for disassembling the starter unit.
Starter Assembly Instructions
Guidance on reassembling the starter components correctly.
Assembling Starter with Start Assistance Spring
Specific instructions for models with a start assistance spring.
Replacing Starter Drive Dogs
Process for replacing worn or damaged drive dogs.
Engine Electrical System Service
Checking Ignition Spark
How to test and verify the ignition spark system for proper function.
Electrical System Dismantling
Steps for safely removing electrical components for service.
Electrical System Assembly
Procedures for correctly reassembling electrical system parts.
Fuel System Maintenance and Tuning
Air Filter Service and Care
Cleaning, inspection, and replacement procedures for the air filter.
Fuel Delivery System Checks
Checking tank venting and replacing the fuel filter.
Fuel Pump Function and Replacement
Understanding the fuel pump's role and how to replace it.
Carburettor Service and Adjustment
Dismantling, assembly, testing, and tuning the carburettor.
Throttle Control System Service
Procedures for throttle assembly, disassembly, and operation.
Centrifugal Clutch Service
Centrifugal Clutch Dismantling
Steps for removing the centrifugal clutch assembly.
Centrifugal Clutch Assembly
Reassembly of clutch shoes, springs, and drum.
Drive Axle Maintenance
Procedures for drive axle inspection and replacement.
Angle Gear Service and Repair
Angle Gear Dismantling
How to remove the angle gear from the shaft.
Angle Gear Assembly
Guide to reassembling the angle gear and its components.
Angle Gear Drive Axle Service
Maintenance procedures for the drive axle within the angle gear.
Cylinder and Piston Service
Cylinder and Piston Dismantling
Steps for removing the cylinder and piston.
Component Cleaning and Inspection
Methods for cleaning and inspecting cylinder and piston parts.
Wear Analysis and Troubleshooting
Diagnosing wear, damage, and their causes.
Service Tips and Wear Tolerances
Important maintenance advice and acceptable wear limits.
Cylinder and Piston Assembly
Guide for correctly reassembling the cylinder and piston.
Crankshaft and Crankcase Maintenance
Crankshaft and Crankcase Dismantling
Procedures for separating crankcase halves and removing crankshaft.
Crankshaft Inspection and Wear Check
How to inspect the crankshaft for damage and wear.
Crankshaft and Crankcase Assembly
Steps for reassembling the crankshaft and crankcase.

Table of Contents

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