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Workshop manual
R135, R333, RJ333, RJ535, RJX335, RX335, RX535,
RXT535, FR335, FR336, FRD336, LS335, LS535, LX335
English
67 – German

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Summarization of Contents

Starter
Dismantling
Procedures for taking apart the starter assembly.
Assembly
Steps for reassembling starter components and cord.
Assembling with Start Assistance Spring
Instructions for assembly of starters with an auxiliary start spring.
Replacing Drive Dogs
Procedure for replacing starter drive dogs and associated springs.
Electrical System
Checking the Ignition Spark
Steps to verify the ignition spark quality and gap.
Dismantling
Process of disassembling electrical system components.
Assembly
Steps for reassembling the electrical system components.
Fuel System
Air Filter
Maintenance and cleaning procedures for the air filter.
Tank Venting
Checking and cleaning the fuel tank venting system.
Fuel Filter
Procedure for removing and replacing the fuel filter.
Fuel Pump
Function, maintenance, and replacement of the fuel pump.
Carburettor
Dismantling and assembly of the carburettor.
Throttle
Disassembly and assembly of the throttle control unit.
Start Throttle Speed
Procedure for adjusting the engine's idle speed.
Carburettor Settings
Adjusting H and L needles and idle speed for optimal performance.
Centrifugal Clutch
Centrifugal Clutch – Dismantling
Steps to dismantle the centrifugal clutch assembly.
Centrifugal Clutch – Assembly
Steps for reassembling the centrifugal clutch components.
Clutch Drum and Drive Axle - Dismantling
Procedure for dismantling the clutch drum and drive axle.
Clutch Drum and Drive Axle - Assembly
Procedure for assembling the clutch drum and drive axle.
Angle Gear
Gear Ratio
Specifications for the angle gear ratio for different models.
Dismantling
Steps to remove the angle gear from the shaft.
Assembly
Steps for reassembling the angle gear components.
Drive Axle, Dismantling
Procedure for dismantling the drive axle from the angle gear.
Drive Axle, Assembly
Procedure for assembling the drive axle into the angle gear.
Cylinder and Piston
Dismantling
Steps to remove the cylinder and piston from the engine.
Cleaning, Inspection
Procedures for cleaning and inspecting cylinder and piston components.
Analysis and Actions
Diagnosing common wear and damage issues with pistons and cylinders.
Service Tips
Practical advice and common service issues for cylinder and piston.
Wear Tolerances
Specifications for acceptable wear on cylinder and piston parts.
Assembly
Steps for reassembling the cylinder and piston assembly.
Crankshaft and Crankcase
Dismantling
Steps to dismantle the crankcase and crankshaft.
Inspecting the Crankshaft
Procedures for inspecting the crankshaft for wear and damage.
Assembly
Steps for reassembling the crankshaft and crankcase.
Tools
Starter
Special tools required for starter maintenance and repair.
Electrical System
Special tools needed for electrical system servicing.
Fuel System
Special tools required for fuel system maintenance.
Centrifugal Clutch
Tools for dismantling and assembling the centrifugal clutch.
Angle Gear
Tools necessary for angle gear maintenance.
Cylinder and Piston
Tools for cylinder and piston inspection and service.
Crankshaft and Crankcase
Tools for crankshaft and crankcase servicing.
Workshop Equipment
General workshop equipment and supplies.
Technical Data
Engine
Specifications for engine displacement, bore, stroke, and output.
Ignition System
Technical details for the ignition system, including spark plug type.
Carburettor
Carburettor specifications, needle settings, and idle speed.
Clutch
Specifications for the centrifugal clutch diameter and engagement speed.
Driving
Technical data for angle gear and drive axle.
Dimensions
Weight and tank volume specifications for various models.

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