Related Manuals for KAESER ASK 32
Summarization of Contents
Regarding this document
Using this document
Instructions on manual usage, safety, and document retention.
Further documents
Lists supplementary documents provided with the operating manual.
Symbols and labels
Explains the meaning of symbols and labels used throughout the manual.
Technical Specifications
Nameplate
Details information found on the machine's nameplate.
Options
Lists and describes optional equipment available for the machine.
Temperature
Specifies operating temperature ranges and limits for the machine.
Ambient conditions
Details permissible ambient temperature, humidity, and elevation.
Ventilation
Specifies required inlet aperture and ventilation flow rates.
Cooling oil recommendation
Recommends specific cooling oils based on application and properties.
Power Supply
Outlines basic requirements and specifications for the electrical power supply.
Refrigeration dryers
Provides technical specifications for the refrigeration dryer unit.
Safety and Responsibility
Basic instructions
Fundamental safety instructions for operating the machine safely.
User's Responsibilities
Outlines user duties regarding regulations, personnel, and inspections.
Dangers
Identifies potential hazards during operation, maintenance, and transport.
Safety devices
Describes essential safety devices and their functions.
Emergency situations
Provides guidance on handling emergencies like fire or injuries.
Environment protection
Details measures for environmental protection during operation and disposal.
Design and Function
Machine function
Explains the operational principles and internal components of the compressor.
Operating modes and control modes
Describes the different operating and control modes available.
Safety devices
Describes essential safety devices and their functions.
Keys and LEDs – SIGMA CONTROL BASIC
Identifies and explains the function of control panel keys and LEDs.
Functional description – SIGMA CONTROL BASIC
Provides a detailed functional overview of the SIGMA CONTROL BASIC controller.
Installation and Operating Conditions
Ensuring safety
Safety guidelines to follow during machine installation and operation.
Installation conditions
Specifies site requirements, clearances, and ventilation for installation.
Operating the machine in a compressed air network
Guidelines for connecting and operating the machine within a compressed air network.
Installation
Ensuring safety
Safety precautions to be observed during the installation process.
Connecting the machine with the compressed air network
Step-by-step instructions for connecting the machine to the air network.
Connecting the power supply
Procedures for safely connecting the machine to the electrical power supply.
Options
Details specific installation procedures for available machine options.
Initial Start-up
Ensuring safety
Safety precautions to ensure a safe initial start-up.
Instructions to be observed before commissioning or re-commissioning
Checks and procedures required before commissioning or re-commissioning.
Starting the machine for the first time
A comprehensive guide for the initial start-up of the machine.
Setting the setpoint pressure
How to adjust the machine's setpoint pressure for optimal performance.
Operation
Switching On and Off
Procedures for safely switching the machine on and off.
Switching off in an emergency and switching on again
Steps for emergency shutdown and subsequent restart.
Setting parameters
Guides on navigating and modifying machine parameters.
Acknowledging alarm and warning messages
How to acknowledge and clear alarm and warning indicators.
Fault Recognition and Rectification
Basic instructions
General guidelines for identifying and rectifying common faults.
Alarm messages (machine shut down)
Lists alarm messages that cause machine shutdown and their remedies.
Warning messages
Lists warning messages and their corresponding troubleshooting steps.
Other Faults
Covers faults not indicated by alarms or warnings, with potential causes and remedies.
Maintenance
Ensuring safety
Safety precautions to be taken prior to and during maintenance.
Following the maintenance plan
Guidance on adhering to the recommended maintenance schedule and tasks.
Cooler: Cleaning or Renewing the Filter Mats
Procedure for cleaning or replacing filter mats in the cooler.
Air Filter Maintenance
Instructions for inspecting and replacing the air filter element.
Maintaining the Drive Belts
Steps for checking belt tension, inspecting for damage, and changing belts.
Testing the pressure relief valve
Method for testing the functionality of the pressure relief valve.
Checking the cooling oil level
How to check the cooling oil level using the sight glass.
Venting the machine (de-pressurising)
Steps for safely venting the machine's pressure before maintenance.
Refrigeration Dryer Maintenance
Procedures for cleaning the refrigerant condenser and checking drains.
Documenting maintenance and service work
A log for recording performed maintenance and service tasks.
Spares, Operating Materials, Service
Note the Nameplate
Emphasizes the importance of the nameplate for ordering parts and service.
Ordering consumable parts and operating fluids/materials
Guidance on selecting and ordering genuine KAESER consumable parts.
Spare Parts for Service and Repair
Information for planning and ordering necessary spare parts for repair.
Decommissioning, Storage and Transport
Putting Out of Operation
Procedures for temporarily or permanently taking the machine out of service.
Storage
Guidelines for storing the machine to prevent corrosion and damage.
Transport
Safety precautions and methods for transporting the machine.
Disposal
Procedures for safely draining fluids and disposing of the machine.
Annex
Pipeline and instrument flow diagram (P+I diagram)
Includes P+I diagrams showing the machine's piping and instrumentation.
Dimensional drawing
Provides detailed physical dimensions and layout drawings of the machine.
Electrical Diagram
Contains various electrical circuit diagrams for the machine and its components.
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