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COBHAM Manuals
Conference System
AVIATOR 300D
Installation manual
COBHAM AVIATOR 300D Installation Manual
Flight communications system
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
A-1
Table of Contents
Chapter 1 About this Manual
Purpose
Organization
Related Documentation
Precautions: Warnings, Cautions and Notes
Table 1-1: List of Related Documentation
Chapter 2 Introduction to the AVIATOR
General Description
The AVIATOR 200/300/350 System
Figure 2-1: Communication Devices for the AVIATOR 200/300/350 System (Example for a Level E System)
Table 2-1: Swiftbroadband Services for Supported Antenna Types
Table 2-2: Satcom Antenna Types for the AVIATOR 200/300/350 System
Table 2-3: Priorities for SATVOICE Calls (SB-Safety Voice)
AVIATOR 200/300/350 Features
Table 2-4: Available Features for Software Versions (Level D)
Application
Minimum System
Part Numbers
Table 2-5: Part Numbers
Table 2-6: Part Numbers for Configuration Modules and Options
Table 2-7: Part Numbers for Klixon Circuit Breaker
Applicable External Units
Table 2-8: Part Number for Connector
Table 2-9: Installation Kits, Contact Information
Table 2-10: Basic Installation Kits from ECS for the SBU
Table 2-11: List of Applicable External Units
System Block Diagrams
AVIATOR 200 System with LGA-3000 Antenna
Figure 2-2: System Configuration with LGA-3000 Antenna
AVIATOR 300 System with TT-5006A IGA Antenna
Figure 2-3: System Configuration with TT-5006A IGA Antenna
AVIATOR 350 System with Cobham Antennas
Figure 2-4: System Configuration with Cobham Antennas
AVIATOR 350 System with ARINC-741/781 Antennas
Figure 2-5: System Configuration ARINC 429 Antennas
AVIATOR 350D System with ACARS Option and ARINC-741/781 Ant
Figure 2-6: System Configuration ARINC 429 Antennas
User Interfaces
Figure 2-7: AVIATOR 200/300/350 Interfaces
Table 2-12: AVIATOR 200/300/350 User Interfaces
Chapter 3 Equipment Drawings
Introduction
Tt-5040A Sbu
Figure 3-1: Outline Drawing: TT-5040A SBU
TT-5040A-001 CM (Inserted in the SBU)
Figure 3-2: Outline Drawing: TT-5040A-001 CM, Inserted in the SBU
TT-5038A-003 Rx Power Splitter
Figure 3-3: Outline Drawing: Rx Power Splitter
Tt-5016A Hld
Figure 3-4: Outline Drawing: TT-5016A HLD
Tt-3002A Lga
Figure 3-5: Outline Drawing: TT-3002A LGA
Tt-5006A Iga
Figure 3-6: Outline Drawing: TT-5006A IGA Antenna
TT-5621B 2-Wire Handset
Figure 3-7: Outline Drawing: TT-5621B 2-Wire Handset
TT-5622B 2-Wire Cradle
Figure 3-8: Outline Drawing: TT-5622B 2-Wire Cradle
SBU Trays
Figure 3-9: Outline Drawing: SBU Tray: ECS PO299-101
Figure 3-10: Outline Drawing: SBU Tray: EMTEQ MT4-2346-101
Figure 3-11: Outline Drawing: SBU Tray: EMTEQ MT4-2346-101
SBU Tray Connector
Figure 3-12: Outline Drawing: SBU Tray Connector: ITT Cannon DPX2NA-67322-606
Contact Assembly: Quadrax Pin Size 5 Special
Figure 3-13: Contact Assembly: Quadrax Pin Size 5 Special: ITT Cannon 244-0011-001
Figure 3-14: Outline Drawing: TT-5040A-004 WLAN Antenna
TT-5040A-004 WLAN Antenna
Figure 3-15: Outline Drawing: Switch Annunciator Panel
Switch Annunciator Panel
Chapter 4 Connectors and Pin-Out
Tt-5040A Sbu
Connectors on SBU
SBU Maintenance Connector
Figure 4-1: SBU Maintenance Connector, Face View of Engaging End
Table 4-1: Pin-Out for SBU Maintenance Connector (Standard Ethernet)
SBU Rear Receptacle
Figure 4-2: SBU Rear Receptacle, Engaging End (Index Code: 19)
Figure 4-3: SBU Rear Receptacle with Pin Functions
Table 4-2: Pin-Out for SBU Rear Receptacle, Top Plug
Table 4-3: Pin-Out for SBU Rear Receptacle, Bottom Plug
Tt-5016A Hld
Connectors on HLD
Figure 4-4: TT-5016A HLD Connector Panel
TT-5622B 2-Wire Cradle
Connectors on 2-Wire Cradle
Figure 4-5: 2-Wire Cradle Connectors, End View of Cradle
Figure 4-6: TT-5622B 2-Wire Cradle Connectors, Side View of Cradle
2-Wire Cradle Connector to SBU
Figure 4-7: 2-Wire Cradle Connector (DB9M). View: Solder Side
Table 4-4: Pin-Out for 9 Pin Sub-D Male Connector in TT-5622B 2-Wire Cradle
Mating Connectors in Aircraft
Connection with SBU
Table 4-5: Mating Connectors in Aircraft for SBU
Chapter 5 Installation
General Installation Information
Overview
Table 5-1: Installation Kits, Contact Information
Minimum System Components
Figure 5-1: AVIATOR 200 Minimum System (Example with LGA TT-3002A and GPS Antenna)
Mounting Considerations
Overview
Tt-5040A Sbu
Tt-5016A Hld
Satcom Antenna
Table 5-2: Navigational Input for Satcom Antennas
TT-5040A-004 WLAN Antennas
Figure 5-2: Mounting Two WLAN Antennas for Optimum Performance
Electrical Installation and Wiring
Table 5-3: Wiring Symbols
Wiring Symbols
Figure 5-3: Wiring SBU Power Supply
Table 5-4: Pins for SBU Power Supply
Wiring Power Supply
Table 5-5: Requirements to SBU Power Cables
Wiring the Satcom Antenna
Figure 5-4: Wiring TT-3002A LGA/LGA-3000
Figure 5-5: Wiring TT-5006A IGA or IGA-5001
Figure 5-6: Wiring HGA-6000
Figure 5-7: Wiring HGA-6500 Antenna (Variation 2, Label at Antenna Plug: 1 and 2)
Figure 5-8: Wiring HGA-6500 Antenna (Variation 3 Label at Antenna Plug: y and S)
Figure 5-9: Wiring HGA-7001
Figure 5-10: Wiring HGA-7001 with AIS 380 Aircraft Interface Module
Figure 5-11: Wiring AMT-50
Figure 5-12: Wiring AMT-700
Figure 5-13: Wiring AMT-3500/3800
Figure 5-14: Wiring IGA-5001. HGA-7000 and HGA-8000
Figure 5-15: Wiring CMA-2102/CMA-2102SB
Table 5-6: SBU Pins for Satcom Antenna System
Table 5-7: HLD Connectors for Satcom Antenna System
Figure 5-16: Wiring ARINC 429 Navigational Input
Table 5-10: SBU Pins for Input from a Navigational ARINC 429 Source
Wiring ARINC 429 Interfaces
Table 5-11: ARINC Data Format for IRS
Table 5-12: ARINC Data Format for AHRS
Table 5-13: ARINC Data Format for NPI
Table 5-14: ARINC Data Format for GNSS
Figure 5-17: Wiring the CMU
Table 5-15: SBU Pins for Input from GPS Antenna
Figure 5-18: Wiring GPS Interface with Power Splitter
Wiring GPS Interface
Table 5-16: SBU Pins for Input from GPS Antenna
Figure 5-19: Wiring Ethernet
Wiring Ethernet
Table 5-17: SBU Pins for 10/100Baset Ethernet
Figure 5-20: Ethernet Pin Configuration for SBU
Figure 5-21: Wiring WLAN Antenna Interfaces #1 and #2
Table 5-18: SBU Pins for WLAN Antenna #1 and #2
Wiring WLAN Antenna Interface
Table 5-19: WLAN Antenna Configuration
Table 5-20: Cable Requirements for WLAN
Table 5-21: Low Pass Filter for WLAN, Order Information
Figure 5-22: Wiring ISDN Interface
Table 5-22: SBU Pins for ISDN
Wiring ISDN
Figure 5-23: ISDN RJ45 Connector
Wiring Telephone Systems
Figure 5-24: Handset Interfaces with Possible Combinations of Connected Devices
Figure 5-25: Wiring T&T 2-Wire Handset Systems
Table 5-23: SBU Pins for 2-Wire Interface
Wiring Sigma 7 (2-Wire) Handsets
Figure 5-27: Wiring ICG DECT Cordless Handset Handsets
Wiring ICG DECT Cordless Handset (2-Wire) Phone
Figure 5-28: Wiring Discretes
Table 5-24: SBU Pins for Discrete Annunciators
Wiring Discretes
Table 5-25: SBU Pin for Chime/Lamps Inhibit Input
Table 5-26: SBU Pins for Discrete Inputs
Figure 5-29: Wiring the Switch Annunciator Panel MD-41-1948
Table 5-27: Specification of Discrete Types
Wiring the Switch Annunciator Panel
Table 5-28: SBU Pins for Discrete Inputs
Wiring an SB-Safety Voice Annunciator Panel
Wiring the Maintenance Interface
Figure 5-30: Wiring Maintenance PC and Reset
Table 5-29: SBU Pins for Maintenance Interface
Introduction
Power Cables, Allowed Cable Lengths
Recommended Cables
Table 5-30: Allowed Lengths for SBU Power Cables
Recommended Power Cables
Recommended RF Cables
Table 5-31: Allowed Lengths for HLD Chassis Ground Cable
Table 5-32: List of Recommended RF Cables
Recommended Cables for ARINC 429
Recommended Cables for Ethernet
Table 5-33: Allowed Lengths for WLAN Cables
Activation of Airtime Services
Cables for Discrete Signals
Chapter 6 Configuration of the AVIATOR 200/300/350 System
Figure 6-1: Line of Sight When Communicating with the Satellite
Basic Configuration of the SBU
Configuration Tasks
Tool for Setup and Use: Built-In Web Interface
Check the Connection to the Web Interface
Figure 6-9: Topics in the Web Interface
Topics in the Web Interface
Figure 6-10: Sections of the Web Interface (Example for AVIATOR 350)
Table 6-1: Web Interface: Icons
Figure 6-11: Web Interface: Dashboard (Example: AVIATOR 350)
Overview
Properties
The Dashboard
View Information on Calls and Data Sessions
Figure 6-12: Web Interface: Start a Data Connection
Profiles on the Dashboard
Figure 6-13: Web Interface: Phone Book, Mobile Numbers (Example, no Multi-Voice)
General Usage
The Phone Book
View and Edit the Mobile and Additional Numbers
Figure 6-14: Web Interface: Phone Book, Mobile Numbers (Example, with Multi-Voice)
To Set up the Interfaces
The SETTINGS Page
Select the Preferred BGAN Satellite
Figure 6-15: Web Interface: Settings, Satellite Selection
Configure the LAN Interface
Figure 6-16: SBU IP Addresses: Local and Global IP Addresses, Default
Figure 6-17: Web Interface: Settings, LAN
Figure 6-18: Web Interface: Settings, LAN, Port Forwarding
WLAN Interface (Option)
Figure 6-19: Web Interface: Settings, WLAN (Example: AVIATOR 350)
Configure the Phone/Fax Interface (2-Wire)
Figure 6-20: Web Interface: Settings, Phone/Fax
Configure the ISDN Interface
Figure 6-21: Web Interface: Settings, ISDN
Set the Common Interface Settings
Figure 6-22: Web Interface: Settings, Common
Set up Call Services
Figure 6-23: Web Interface: Settings, Common, Call Forward
Figure 6-24: Web Interface: Settings, Common, Call Barring
Figure 6-25: Web Interface: Settings, Common, Call Waiting
Figure 6-26: Web Interface: Settings, Common, Line Identification
Figure 6-27: Web Interface: Settings, Common, Closed User Group
Manage AVIATOR Wireless Handsets
Figure 6-28: Web Interface: Settings, IP Handsets
Figure 6-29: Web Interface: Settings, IP Handsets, Call Settings
Configure the Discrete I/O Interfaces
Figure 6-30: Web Interface: Settings, Discrete I/O (Without SB-Safety Voice)
Set the System Type
Figure 6-31: Web Interface: Settings, Discrete I/O (with SB-Safety Voice)
Figure 6-32: Web Interface: Settings, System Type
Table 6-2: Changing the System Type, Use of Reset Button
Configure RF Settings
Figure 6-33: Web Interface: Settings, RF Settings
Set up the Navigational Input
Table 6-3: Navigational Input for System Types and Satcom Antennas
Figure 6-34: Web Interface: Settings, External Systems (AVIATOR 350 with TT-5006 Antenna)
Calibrate the NRS Magnetometer in the TT-5006A IGA
Figure 6-35: Web Interface: Settings, External Systems, Magnetometer Calibration
Table 6-4: Evaluation of the Magnetometer Calibration Score
Table 6-5: Magnetometer Calibration: Error Messages at Failing Start Procedure
Table 6-6: Magnetometer Calibration: Error Messages at Failing Stop Procedure
Set up CMU/ACARS (Option)
Table 6-7: Satcom Antennas in AVIATOR Systems Supporting CMU
Figure 6-36: Web Interface: CMU/ACARS
Enable System Options with FLEX Keys
Figure 6-37: Web Interface: Settings, FLEX (Example)
Tracking
Figure 6-38: Web Interface, Settings, Tracking
SB-Safety Voice (Option)
LAN/WLAN Network Users
Introduction
Figure 6-42: Overview over Network User Groups and Traffic Flow Filters
Set up the Network User Groups
Figure 6-43: Web Interface: Settings, LAN, Network User Groups
Figure 6-44: Web Interface: Settings, LAN, Network User Groups, Edit
Manage Network Devices
Figure 6-45: Web Interface: Settings, LAN, Network Devices
The Network Classification Table
Figure 6-46: Web Interface: Settings, LAN, Network Classification Table
Figure 6-47: Web Interface: Settings, LAN, Network Classification Table, Edit or Add
Definitions for Network Terms
Figure 6-48: Web Interface: Settings, LAN, Network Classification Table, Change Priority
NAT (Network Address Translation)
Start and Stop any Data Session
Figure 6-49: NAT (Network Address Translation)
Figure 6-50: Web Interface: Connect, to Start and Stop Data Sessions (Example)
Establish a Pppoe Connection
Figure 6-51: Example for Pppoe Connections
Figure 6-52: Web Interface, Settings, LAN, Pppoe
Table 6-8: Pppoe Connection, Service Names and Descriptions
Table 6-9: Pppoe Connection, Service Names and Descriptions for Custom APN
To Set up Static Routing
Figure 6-53: Web Interface, Settings, LAN, Static Route
Figure 6-54: Web Interface, Settings, LAN, Static Route, Add
SNMP Interface
Administration
Protect the SBU against Unintended Configuration Changes
Access the Administration Settings
Figure 6-55: Web Interface: Administration
Figure 6-56: Web Interface: Administration, Change Administrator Logon
Figure 6-57: Web Interface: Administration, Reset Administrator Password
Save and Load a Configuration
Figure 6-58: Web Interface: Administration, Saving a Configuration File
Figure 6-59: Web Interface: Administration, Saving a Configuration File
Call Charges
Figure 6-60: Web Interface: Administration, Call Charges
Log Handling
Data Limits
To Use Profiles
Figure 6-61: Web Interface: Administration, Log Handling
Figure 6-62: Web Interface, Administration, Profiles, Example: Standard
Figure 6-63: Web Interface. Administration, Profiles, Select Profile (Example AVIATOR 350)
To Use Traffic Flow Filters
Figure 6-64: Traffic Flow Filters to Filter Traffic Types
Figure 6-65: Web Interface: Administration, Traffic Flow Filters
Figure 6-66: Web Interface: Administration, Traffic Flow Filters, New Entry
Figure 6-67: Web Interface: Example of Two Traffic Flow Filters
SIM Card Access Protection: SIM PIN and SIM Lock
Figure 6-68: Web Interface, Administration, SIM PIN
Figure 6-69: Web Interface, Administration, SIM LOCK
Set up User Permissions
Figure 6-70: Web Interface: Administration, User Permissions
Remote Management
Figure 6-71: Web Interface: Administration, Remote Management
Remote Activation of a Connection Using SMS
Link Monitoring (Swiftbroadband Only)
Figure 6-72: Web Interface: Administration, Link Monitoring
Restricted Dialing
Multi-Voice (Option)
Table 6-10: Multi-Voice, Number of Calls
Figure 6-73: Multi-Voice, Call Type Groups (Example)
Figure 6-74: Multi-Voice, Example of Directly Assigned Handsets (Example)
Figure 6-75: Multi-Voice, Example of Unassigned Handsets
Figure 6-76: Multi-Voice, Example for a Configuration with Cockpit Reserve
Figure 6-77: Web Interface: Administration, Multi-Voice
Figure 6-78: Web Interface: Phone Book, Mobile Numbers (Example, Multi-Voice)
Figure 6-79: Web Interface: Settings, IP Handsets, Call Settings (with Multi-Voice, Example)
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Table of Contents
Troubleshooting
Chapter 7 Maintenance and troubleshooting
225
Troubleshooting
235
Initial troubleshooting
242
Commands for troubleshooting the SBU
288
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Summarization of Contents
Chapter 1 About this manual
1.1 Purpose
Explains the manual's objective: to provide installation, maintenance, and troubleshooting info.
1.2 Organization
Outlines the structure and content covered in each chapter of the manual.
1.3 Related documentation
Lists other relevant manuals and documentation for the system.
1.4 Precautions: Warnings, Cautions and Notes
Defines symbols used for warnings, cautions, and important notes.
Chapter 2 Introduction to the AVIATOR 200/300/350
2.1 General description
Provides an overview of the system's technical aspects, features, and components.
2.1.2 AVIATOR 200/300/350 features
Lists key capabilities and functionalities of the AVIATOR 200/300/350 system.
2.2 Application
Details the minimum system requirements and applicable part numbers.
2.3 System block diagrams
Illustrates the interconnection of system components for various configurations.
Chapter 3 Equipment drawings
3.1 Introduction
Introduces the outline drawings of important system units for installation.
3.2 Core System Components Drawings
Provides outline drawings for key system units like SBU, HLD, trays, and connectors.
3.12 TT-5040A-004 WLAN antenna
Presents the outline drawing for the TT-5040A-004 WLAN antenna.
3.13 Switch Annunciator Panel
Provides the outline drawing for the Switch Annunciator Panel.
Chapter 4 Connectors and pin-out
4.1 TT-5040A SBU
Details the connectors and pin-out for the TT-5040A SBU.
4.2 TT-5016A HLD
Details the connectors on the TT-5016A High Power Amplifier/Low Noise Amplifier/Diplexer.
4.3 TT-5622B 2-Wire Cradle
Details the connectors on the TT-5622B 2-Wire Cradle.
4.4 Mating connectors in aircraft
Details mating connectors for SBU connection in aircraft.
Chapter 5 Installation
5.1 General installation information
Provides general considerations and recommendations for system installation.
5.2 Mounting considerations
Outlines guidelines for optimal system component installation and placement.
5.3 Electrical installation and wiring
Details electrical installation and wiring requirements for system components.
5.4 Recommended cables
Lists recommended cables and allowed lengths for system use.
5.5 Activation of airtime services
Explains the process of activating airtime services for system operation.
Chapter 6 Configuration of the AVIATOR 200/300/350 system
6.1 Configuration Tasks
Outlines essential initial configuration steps for the system.
6.2 Tool for setup and use: Built-in web interface
Guides on accessing and using the system's web interface for setup.
6.5 To set up the interfaces
Details how to configure various system interfaces like LAN, WLAN, ISDN, etc.
6.6 LAN/WLAN network users
Guides on managing network user groups and devices for flexible data channel use.
6.7 Administration
Covers administrative settings like security, configuration management, and logging.
6.10 AVIATOR 200/300/350 system ready for use
Provides final checks to verify the system is fully operational.
Chapter 7 Maintenance and troubleshooting
7.1 Continued Airworthiness
States system requirements for maintenance and contact information for support.
7.2 Technical Support and Maintenance
Guides on obtaining technical support and performing maintenance tasks.
7.5 Troubleshooting
Details status signalling, LEDs, reset buttons, and initial troubleshooting steps.
Appendix A Equipment specifications
A.1 Introduction
Introduces equipment specifications and notes on included items.
A.2 AVIATOR 200/300/350 system components
Lists detailed specifications for SBU, CM, HLD, WLAN antenna, and Rx Power Splitter.
A.3 AVIATOR 200/300/350 handsets and cradles
Lists equipment specifications for 2-Wire Handset and Cradle.
Appendix B DO-160 specifications
B.1 General
Mentions certifying agency and environmental qualification forms.
B.2 AVIATOR 200/300/350 system components
Lists DO-160E environmental qualifications for SBU, CM, HLD, and Rx Power Splitter.
B.3 AVIATOR 200/300/350 handsets and cradles
Lists DO-160D environmental qualifications for handsets and cradles.
Appendix C System messages
C.1 Types of messages
Introduces the system messages announced in the web interface.
C.2 List of events
Explains system events (warnings and errors) shown in the web interface.
Appendix D WLAN country codes
D.1 Restrictions in WLAN use
Discusses restrictions on WLAN channel usage and country code settings.
D.2 Countries where the “US” country code applies
Lists countries where the default US country code is applicable for WLAN.
Appendix E References
E.1 Applicable standards
Lists applicable standards and references relevant to the system.
Appendix F TT-5019A Iridium Band Reject Filter
F.1 Introduction
Introduces the Iridium Band Reject Filter and its purpose.
F.2 Equipment Drawing and Installation
Provides equipment drawings and installation/wiring guidelines.
F.5 Specifications
Lists the technical specifications for the Iridium Band Reject Filter.
F.6 DO-160 specifications
Details the DO-160 environmental qualifications for the filter.
Appendix G Terminal commands
G.1 Get started
Guides on connecting to the SBU using a telnet client.
G.2 Commands for troubleshooting the SBU
Explains commands for monitoring ARINC interfaces and status reports.
Appendix H SIP setup for Wifi-enabled phones
H.1 Introduction
Introduces SIP setup for Wifi-enabled phones connecting via WLAN.
H.1.1 Connect to the WLAN interface
Guides on connecting a phone to the SBU WLAN interface.
H.1.2 Set up a SIP profile
Guides on setting up a SIP profile on the phone for terminal communication.
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