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Mecc Alte S20W-95 Use And Maintenance Manual

Mecc Alte S20W-95 Use And Maintenance Manual

Alternators

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S20W
FRANCE
MECC ALTE INTERNATIONAL S.A.
Z.E. LA GAGNERIE
16330 ST. AMANT DE BOIXE
TEL. 0545/397562
FAX 0545/398820
e-mail : mecc.alte@meccalte.fr
ESPAÑA
MECC ALTE ESPAÑA S.A.
C/RIO TAIBILLA, 2
POLIG. IND. LOS VALEROS
03178 BENIJOFAR (ALICANTE)
TEL. 096/6702152
FAX 096/6700103
e-mail : gerencia@meccalte.es
FAR EAST
MECC ALTE (F.E.) PTE LTD
19 KIAN TECK DRIVE
SINGAPORE 628836
TEL. +65 62 657122 FAX +65 62 653991
e-mail : mafe@pacific.net.sg
Tel +39 0444 396111 - Fax +39 0444 396166 - email : info@meccalte.it - web site: www.meccalte.com
UNITED KINGDOM
MECC ALTE U.K LTD
6 LANDS' END WAY
OAKHAM RUTLAND LE 15 6RF
TEL. 1572 / 771160
e-mail : gen@meccalte.co.uk
POLSKA
MECC ALTE GENERATOREN GmbH
SPOLKA Z O.O.
PRZEDSTAWICIELSTWA w POLSCE
SKIERDY-OSIEDLE JABLONIE
PL 05-100 NOWY DWOR MAZOWIECKI
TEL 48(0)22/7755603 FAX 48(0)22/7755680
e-mail : biuro@meccalte.com.pl
Mecc Alte S.p.A. Via Roma n° 20, 36051 Creazzo (VI) Italy
ALTERNATORI SERIE S20W
MANUALE PER L'USO E LA MANUTENZIONE
S20W SERIES ALTERNATORS
USE AND MAINTENANCE MANUAL
ALTERNATEURS SERIE S20W
MANUEL POUR L'ENTRETIEN ET LA
MANUTENTION
GENERATOREN DER BAUREIHE S20W
HANDBUCH FÜR DIE BEDIENUNG UND
WARTUNG
ALTERNADORES DE LA SERIE S20W
MANUAL PARA EL USO Y MANTENIMIENTO
FAX 1572 / 771161
TEL. 0 22 03 / 50 38 10
U.S.A. AND CANADA
MAGIL CORPORATION
500 OAKWOOD ROAD
LAKE ZURICH, IL 60047 USA
TEL. 847/550-0530
e-mail : sales@magilcorp.com
I
GB
F
D
E
DEUTSCHLAND
MECC ALTE GENERATOREN GmbH
ENSENER WEG 21
D-51149 KÖLN
FAX 0 22 03 / 50 37 96
e-mail : info@meccalte.de
AUSTRALIA
MECC ALTE ALTERNATORS PTY LTD
10 DUNCAN ROAD, PO BOX
DRY CREEK, 5094 SOUTH AUSTRALIA
TEL. +61 08/83498422
FAX +61 08/83498455
e-mail : sales@meccalte.com.au
FAX 847/550-0528

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Summarization of Contents

MACHINE DESCRIPTION
S20W Alternator Overview
Details the S20W series alternators, their features, compliance with directives, and key specifications.
INTRODUCTION AND SAFETY
Introduction Statement
Confirms S20W alternators comply with EEC directives and are safe if used as instructed.
SAFETY PRECAUTIONS
Important Safety Markings
Explains symbols like IMPORTANT, CAUTION, and WARNING for potential risks during operations.
Cautionary Operations
Highlights operations that may cause machine damage or personal injury if safety standards are not followed.
Warning of Serious Injury or Death
Alerts personnel to operations that could lead to severe injury or death if safety protocols are ignored.
SPECIFIC SAFETY WARNINGS
Short Circuit Prevention
Prohibits using hydrocleaners or spraying liquids on electrical parts to avoid short circuits.
Personnel Safety & Clothing
Advises on safe clothing practices and keeping loose items away from the machine.
Operator Roles and Qualifications
Defines qualifications for Handling, Mechanical, and Electrical Service Personnel.
INSTALLER RESPONSIBILITIES
Safety Provision Responsibility
The installer is responsible for implementing all safety devices and complying with standards.
STORAGE AND HANDLING GUIDELINES
Storage Conditions
Alternators must be stored in a cool, dry place, protected from weather.
Long-Term Storage Checks
For long storage, check insulation resistance and dry if below 1MΩ.
INSTALLATION AND OPERATION GUIDELINES
Environmental Requirements
Ensure adequate ventilation to prevent overheating and malfunctions.
Grounding and Alignment
Proper grounding connection and perfect alignment with the prime mover are essential.
Operational Safety Rules
Never operate the generator with the terminal box lid removed.
GENERAL SAFETY AND MAINTENANCE
Cleaning Procedures
Do not use compressed air or liquids on electrical parts.
Proximity Safety Rules
Keep a safe distance and ensure clothing is fastened.
Labeling and Disposal
Do not remove labels; replace if needed and follow proper disposal guidelines.
MECHANICAL COUPLING PROCEDURE
Flange-to-Engine Coupling
Instructions for attaching the flange to the engine with specified torque.
Alternator-to-Flange Mounting
Steps for securing the alternator body to the flange with M8 screws.
Stud and Cap Installation
Details on installing the central stud, bolt, and terminal box cap.
START-UP AND OPERATION BASICS
Initial Service Setup
Ensure air openings are clear and use proper electrical connections.
Speed and Voltage Importance
Explains the direct relationship between rotational speed, frequency, and voltage.
Rotation Direction
Correct clockwise rotation is critical for achieving stated performance.
TROUBLESHOOTING GUIDE
Excitation and Voltage Issues
Addresses problems with generator excitation and voltage regulation (high, low, unstable).
Generator Noise
Identifies worn bearings or faulty coupling as causes for a noisy generator.
OVERALL DIMENSIONS
J609b Series Dimensions
Presents detailed dimensional drawings for the J609b series alternators.
B9c30 Series Dimensions
Provides detailed dimensional drawings for the B9c30 series alternators.
B9c23 Series Dimensions
Offers detailed dimensional drawings for the B9c23 series alternators.
TECHNICAL SPECIFICATIONS
Model Specification Table
Details electrical and mechanical specs for various S20W models across frequencies.
Wiring Diagrams
Provides electrical diagrams for 50 Hz and 60 Hz operation with optional connections.
CE DECLARATION OF CONFORMITY
Conformity Statement
Declares machine compliance with relevant directives and European standards.
Pre-Service Compliance Check
Machine cannot be serviced until the assembly is declared compliant with directives.
SPARE PARTS LIST
Standard Spare Parts
Lists standard spare parts with part numbers and designations for S20W alternators.
Battery Charging Parts
Details spare parts specific to battery charging options, like terminals and fuses.
WARRANTY DETAILS
Warranty Terms and Duration
Covers the 24-month warranty, repair policy, and user's cost responsibility.
Warranty Claim Process
Outlines warranty claim procedure, including part examination and Mecc Alte's decision.
Warranty Exclusions
Lists conditions that void the warranty, e.g., improper storage or modifications.