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www.sanygroup.com
SANY HEAVY MACHINERY LIMITED
318A, Lianggang Avenue, Lingang Industrial Park, Fengxian District,
Shanghai, P.R. of China 201413
Tel: (86) 21 5700 8518
Service hotline:(86) 4006 098 318
E-mail: crd@sany.com.cn
Documentation No.: B06T01ENAM1-SY115C9/135C/155H
11644389
Crawler Hydraulic
Excavator
SY115C9
SY135C8
SY135C9
SY155H
Safety, Operation and Manitenance Manual
Quailty Changes the World
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Table of Contents
Troubleshooting
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Summarization of Contents
Introduction
Overview of Sany Excavators and Manual
General overview of Sany machines and this manual's purpose.
Your Documentation Package
Details the items included in the machine's documentation package.
Safety Information and Manual Sections
Covers basic safety information and precautions for equipment operation.
System Functions and Operation Procedures
Overview of machine controls, alerts, operating systems, and basic procedures.
Troubleshooting and Specifications Overview
Includes common malfunctions, diagnostics, and general machine information.
Breaking in Your Sany Machine
Recommends a break-in period for new machines and provides guidelines.
Safety
General Safety Information and Guidelines
General safety guidelines for operating and maintaining the machine.
Understanding Safety Messages and Decals
Explains the purpose of safety precautions and decals for hazard awareness.
Personal Protective Equipment (PPE) for Safety
Lists essential personal protective equipment (PPE) for job site safety.
Using the Hydraulic Lockout Control Safely
Explains how to use the hydraulic lockout control to prevent accidental movement.
Preventing Fire and Explosion Hazards
Precautions to prevent fires and explosions, especially when handling fuel.
Lock-out and Tag-out Procedure
Critical procedure for safely locking out machinery during maintenance.
Working Under the Machine Safely
Safety measures for working underneath the machine.
System Functions
Machine Controls Overview
Illustrates and lists the various controls within the operator's cab.
Monitor Display and Introduction
Introduction to the machine's monitor display and its components.
System Information Access and Setup
How to access and navigate system information with a pass code.
Failure Codes and Their Meanings
Lists and explains failure codes detected by the machine controller.
Hydraulic Lockout Control Operation
Crucial safety control to lock hydraulic functions.
Operation
Before Starting the Engine: Routine Checks
Routine checks and preparations before starting the engine.
Engine Starting Procedures
Step-by-step procedure for starting the engine.
Machine Shutdown Procedure
Proper procedure for shutting down the engine.
Safe Parking and Traveling Precautions
Instructions for safely parking and traveling with the machine.
Restricted Operations for Safety
Operations to avoid for safety and longevity.
Transportation Information and Procedures
Safety regulations and information related to transporting the machine.
Lifting the Machine Safely
Safety precautions for lifting the machine or its parts.
Maintenance
General Service and Fluid Information
General service procedures including fluid checks and lubrication.
Safety-Related Parts Replacement
Lists safety-related parts and their replacement intervals.
Maintenance Procedures: Air Cleaner
Procedure for cleaning or replacing the air cleaner.
Hydraulic Circuit Internal Pressure Release
Procedure to release internal pressure in the hydraulic circuit.
Engine Oil and Filter Change Procedures
Procedure for changing engine oil and oil filter.
Fuel Filter Replacement Procedures
Procedure for replacing the primary fuel filter.
Troubleshooting
Troubleshooting Preparation and Precautions
Steps to prepare for and safely conduct troubleshooting operations.
Towing the Machine Safely
Safety precautions and procedures for towing the machine.
Engine Failures Diagnosis
Common engine failures and their troubleshooting.
Electrical System Failures Diagnosis
Common electrical system failures and troubleshooting.
Hydraulic System Failures Diagnosis
Common failures in the hydraulic system and their troubleshooting.
Battery Issues and Jump-Starting
Safety precautions and procedures for handling the battery and jump-starting.
Specifications
Machine Dimensions and Specifications
Table listing dimensional specifications for different models.
Excavator Working Ranges
Diagrams illustrating the working ranges of the excavator.
Optional Equipment
General Safety for Optional Equipment
General safety precautions for using optional equipment.
Hydraulic Control Elements and Oil Circuit
Location of hydraulic components and description of the oil circuit.
Optional Equipment Removal and Installation
Procedures for removing and installing optional equipment.
Hydraulic Breaker Operation and Safety
Procedures and safety for operating a hydraulic breaker.
Restricted Operations for Optional Equipment
Operations to avoid for safety and longevity when using optional equipment.
Quick Coupler Installation and Precautions
Step-by-step procedure for installing and operating the quick coupler.
Central Lubrication System
Description and working principle of the central lubrication system.
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