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Volvo Penta Manuals
Engine
7.4 Gi
Operator's manual
Volvo Penta 7.4 Gi Operator's Manual
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Owner's manual
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Contents
Table of Contents
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Table of Contents
Contents
Table of Contents
Introduction
Our Core Values: Quality, Safety, Environmental Care
Factors that Affect Engine Performance
Power Ratings
How Load Conditions Affect the Speed of a Planing Hull
Wagon-Back" Effect
Your New Boat
Boater's Responsibilities
Planning Your Trip
Safety Equipment
Basic Safety Rules of Boating
Safety
General Information
Identification Numbers
Owner's Identification Card
Product References, Illustrations, and Specifications
Volvo Action Service (VAS)
Doing Your Own Maintenance and Repairs
Parts and Accessories
Volvo Penta Dealer Network
Warranty Information
PLUS 4™ Extended Protection
Features
Anodes ("Sacrificial")
Audible Alarm
Engine Systems
Cooling System
Fuel System
Exhaust System
Electrical System
Lubrication System
Steering System
Drive Components
Emergency Stop Switch
Engine Protection Mode (EFI Systems)
Instruments
Engine Instruments
Trim Instruments
Trim/Tilt Motor Protection
Impact Protection
Power Trim/Tilt
Propellers
Drive Unit, Rotation, and Propellers
Trim Controls
Operating Trim Controls
Remote Diagnostic Uplink System
Setting up the Diagnostic Uplink System Cell Phone
Using the Remote Diagnostic Uplink System
Operation
Engine Break-In Period
Operating after Break-In Period
Before Starting
Starting the Engine, Cold Start
Starting the Engine (Warm Start)
Stopping the Engine
Operating Remote Controls
Side Mount Control
Top Mount Control
Steering System Operation
Twin Unit Steering
Power Trim and Tilt Operation
Power Trim Operation
Determining the Proper Trim
Operating in "Bow-Up" Position
Operating in "Bow-Down" Position
Power Tilt Operation
Power Trim/Tilt Switch Operation
Power Trim/Tilt Switch and Gauge Location
Shifting and Controlling Speed
Checking Instruments
Special Boating Circumstances
Engine Protection Mode Operation (Fuel Injection Systems)
Shallow Water Operation
High Altitude Operation
Operating Procedure for Freezing Temperatures
Salt Water Operation
Twin Unit Operation
Trailering Your Boat
Propeller Selection
Maintenance
Maintenance Schedule
Preparing for Boating after Storage ("Summerization")
Off-Season Storage Preparations ("Winterization")
Exhaust System
Engine Exhaust System
Drive Unit Bellows
Fuel System
Gasoline Recommendations
Gasoline Containing Alcohol
Detonation (Spark Knock)
Preventing Gum Formation and Corrosion in the Fuel System
Carburetor (GL, GS Only)
Electronic Fuel Injection (Gi, Gsi Only)
Flame Arrestor
Electric Fuel Pumps
Fuel Filter
Engine Fuel Filter Replacement
Carburetor Fuel Filter Replacement
Electrical System
Battery Cables
Batteries and Connections
Engine Start Battery
Multiple Batteries and Selector Switch
Distributor Cap and Rotor
Circuit Breakers and Fuses
Spark Plugs
Checking and Changing Spark Plugs
Belt Adjustments
Belt Tension
Alternator Belt
Idler Belt
Cooling System
Draining the Cooling System
Engine - Raw Water Cooled
Engine - Fresh Water Cooled (if Equipped)
Raw Water Pump
Oil Cooler
Steering System
Power Trim/Tilt Fluid Level
Steering Reservoir Fluid Level
Primary Shaft Spline and Bearing Lubrication
Tie Rod (Twin Installations Only)
Engine and Drive Service
Lubrication System
Engine/Crankcase Oil
Checking Engine Oil Level
Changing Engine Oil
Changing the Oil Filter
Drive Components
Drive Unit Lubrication
External Lubrication Points
Anodes ("Sacrificial" Anodes)
Active Corrosion Protection System
Propeller Care
Propeller Replacement - SX
Propeller Replacement - DP-S
Propeller Replacement - DPX
Boat Bottom
Engine Alignment
Replacement Parts
Bottom Painting
Engine Submersion
Problem Resolution
Specifications
4.3 Gl/Gi
Gl/Gi
5.7 Gs/Gsi
7.4 Gi/Gsi; 8.2 Gsi
Dpx 385; Dpx 415
Appendix A: Certified Engines and Bso Numbers
Certified Engines
Bodensee Shiffahrts Ordnung (BSO) Number
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OPERATORS MANUAL
3.0 GS, 4.3 GL/Gi, 5.0 GL/Gi, 5.7 GS/GSi,
7.4 Gi/GSi, 8.2 GSi, DPX 385/415
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Summarization of Contents
Introduction to Volvo Penta Marine Engines
Volvo Penta's Core Values and Performance Factors
Company values emphasizing quality, safety, environment, and factors affecting engine performance.
Boating Safety and Responsibilities
Boater's duties, trip planning, safety equipment, and basic boating rules.
Safety Information and Alerts
Understanding Safety Symbols and Warnings
Explanation of danger, warning, and caution symbols to ensure safe operation.
General Information and Support
Product Identification and Warranty
Recording serial numbers and understanding warranty coverage.
Volvo Action Service and Dealer Support
Breakdown assistance and information on the dealer network for service.
Engine and Drive System Features
Key Engine Systems Overview
Cooling, fuel, exhaust, electrical, lubrication, and steering systems.
Emergency Stop Switch Functionality
Proper use and importance of the emergency stop switch for operator safety.
Instruments, Trim, and Controls
Explanation of engine gauges, trim instruments, and control operations.
Propeller Selection and Drive Unit Features
Choosing propellers and understanding drive unit rotation and features.
Operating Your Volvo Penta Engine
Engine Break-In and Starting Procedures
Critical steps for engine break-in, starting, and stopping safely.
Controls, Trim, and Special Conditions
Operation of controls, trim/tilt, and special boating circumstances.
Remote Diagnostic Uplink System
Setup and use of the diagnostic system for remote communication.
Maintenance and Troubleshooting
Maintenance Schedule and Procedures
Detailed schedule of maintenance tasks and key procedures.
Fuel, Electrical, and Drive Unit Service
Maintenance for fuel system, electrical system, and drive unit lubrication.
Anode Service and Propeller Replacement
Inspection, replacement, and care of anodes and propellers.
Troubleshooting Common Issues
Checklist of common problems and their solutions.
Engine Specifications
3.0 GS Specifications
Key technical data for the 3.0 GS engine.
4.3 GL/Gi Specifications
Key technical data for the 4.3 GL/Gi engine.
5.0 GL/Gi Specifications
Key technical data for the 5.0 GL/Gi engine.
5.7 GS/GSi Specifications
Key technical data for the 5.7 GS/GSi engine.
7.4 Gi/GSi; 8.2 GSi Specifications
Key technical data for the 7.4 Gi/GSi and 8.2 GSi engines.
DPX 385; DPX 415 Specifications
Key technical data for the DPX 385 and DPX 415 drives.
Appendix A: Certified Engines
Certified Engine and BSO Number Information
Details on engine certification for European use and BSO numbers.
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