CLA-VAL X44A Installation, Operation And Maintenance Manual

CLA-VAL X44A Installation, Operation And Maintenance Manual

Pressure relief valve; hytrol valve; pressure relief control; flow clean strainer

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Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036
847-356-0566
50B-4KG1/2050B-4KG1

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Summarization of Contents

VALVE TYPE AND FEATURES
BASIC COMPONENTS
Lists essential parts of the valve.
OPTIONAL FEATURES
Lists available add-ons for the valve.
OPERATING DATA AND CONTROL ADJUSTMENT
VALVE DESCRIPTION AND FUNCTION
Provides an overview of the valve's function and operation.
PRESSURE RELIEF MECHANISM
Explains how the valve relieves pressure.
ADJUSTING THE PRESSURE RELIEF
Details how to set the pressure relief point.
INSTALLATION OPERATION AND MAINTENANCE
VALVE INSTALLATION GUIDELINES
Guidelines for installing the valve in a system.
START-UP AND OPERATING PROCEDURES
Procedures for initial operation and startup.
ROUTINE VALVE MAINTENANCE
General guidance on valve upkeep.
VALVE SCHEMATICS AND PARTS LIST
HYTROL MAIN VALVE COMPONENTS
Detailed parts breakdown for the main valve.
CONTROL AND STRAINER COMPONENTS
Lists parts for pilot control and strainers.
START-UP PROCEDURES
AIR BLEEDING FROM SYSTEMS
Procedures for removing air from the valve and associated piping.
CLA-VAL MODEL 100-01 HYTROL VALVE
VALVE DESCRIPTION AND INSTALLATION
Overview of the Hytrol valve and its installation requirements.
HYTROL VALVE OPERATING PRINCIPLES
Explains how the Hytrol valve functions.
FLOW DIRECTION AND TROUBLESHOOTING
CORRECT FLOW DIRECTION
Information on correct valve installation based on flow.
HYTROL VALVE TROUBLESHOOTING
Common issues and their remedies for the Hytrol valve.
VALVE DIAGNOSTIC CHECKS
DIAPHRAGM AND STEM MOVEMENT
Procedures to check diaphragm integrity and stem movement.
SEALING AND TROUBLESHOOTING TESTS
Test for valve sealing and further troubleshooting.
VALVE MAINTENANCE AND DISASSEMBLY
DISASSEMBLY PROCEDURES
Step-by-step guide for taking the valve apart.
STEM NUT AND SEAT DETAILS
Specific details on stem nut removal and seat inspection.
PART INSPECTION AND REASSEMBLY
PART EXAMINATION AND CLEANING
Guidelines for examining parts and removing deposits.
VALVE REASSEMBLY AND POST-TEST
Instructions for putting the valve back together and testing.
MAIN VALVE PARTS IDENTIFICATION
GLOBE AND ANGLE PATTERN PARTS
Itemized list of parts for different valve patterns.
HYTROL VALVE SERVICE DATA
DIMENSIONS AND MATERIAL SPECIFICATIONS
Tables detailing valve sizes, dimensions, and service data.
VALVE COVER BOLT TORQUING
TORQUING SEQUENCE AND STAGES
Steps for correctly torquing valve cover bolts in stages.
50B-4KG1/2050B-4KG1 PRESSURE RELIEF VALVE
TYPICAL APPLICATION DIAGRAM
Illustration of the valve's use in a fire pump system.
OPERATIONAL SEQUENCE EXPLANATION
Description of how the valve operates at pump start and demand changes.
VALVE SPECIFICATIONS AND DIMENSIONS
MATERIALS AND PRESSURE RATINGS
Details on valve materials and pressure capabilities.
DIMENSIONAL DATA TABLES
Tables providing measurements for various valve sizes.
VALVE DIMENSIONS AND PARTS
DIMENSION TABLE FOR VALVE SIZES
Drawings and dimensions for different valve sizes and configurations.
CRL PRESSURE RELIEF CONTROL OPERATION
INSTALLATION AND ADJUSTMENT
Guidance on installing, operating, and adjusting the CRL control.
DISASSEMBLY AND REASSEMBLY PROCEDURES
Procedures for taking apart and rebuilding the control.
CRL PRESSURE RELIEF CONTROL PARTS
COMPONENT PART NUMBERS AND SPRINGS
Detailed list of parts and spring options for the CRL control.
REGULATOR SPRING COLOR CODING
SPRING NUMBER AND PSI RANGE CHART
Chart correlating spring numbers, colors, and pressure settings.
X46 FLOW CLEAN STRAINER OPERATION
STRAINER INSTALLATION AND CLEANING
Instructions for installing, cleaning, and replacing the strainer.
STRAINER DIMENSIONS AND ORDERING
Details on strainer dimensions and ordering information.
X44A STRAINER ASSEMBLY PARTS
PARTS AND ORIFICE SELECTION
Breakdown of parts and available orifice sizes.
81-01 3/8" CHECK VALVE PARTS
CHECK VALVE COMPONENTS LIST
Itemized parts and diagram of the check valve.
81-01 1/2" & 3/4" CHECK VALVE PARTS
CHECK VALVE COMPONENTS LIST
Itemized parts and diagram of the check valve.
CLA-VAL GAUGE OPTION (X141)
AVAILABLE PRESSURE RANGES
List of pressure ranges and corresponding part numbers for gauges.
GAUGE INSTALLATION DIAGRAMS
Illustrations showing how gauges are installed on valves.
PRODUCT IDENTIFICATION AND ORDERING
VALVE IDENTIFICATION PLATE
Information on the valve's identification plate for proper referencing.
HOW TO ORDER VALVES AND PARTS
Instructions on what information is needed to order parts or valves.
REPAIR KITS AND ASSEMBLIES
DIAPHRAGM ASSEMBLY REPLACEMENT
Stock numbers for complete diaphragm assemblies for Hytrol valves.
HYTROL VALVE REPAIR KITS
Lists of repair kits for Hytrol main valves with different materials.
ADDITIONAL REPAIR KITS
KITS FOR POWERTROL/POWERCHECK VALVES
Repair kit stock numbers for Powertrol and Powercheck valves.
KITS FOR HY-CHECK AND PILOT CONTROLS
Repair kit stock numbers for Hy-Check valves and pilot controls.

Table of Contents