CLA-VAL 92-07 Installation Operation & Maintenance
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CLA-VAL 92-07 Installation Operation & Maintenance

Automatic control valves
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Summary of Contents for CLA-VAL 92-07

  • Page 1 92-07/692-07...
  • Page 6 The 100-01KO Hytrol is the basic valve used in Cla-Val Automatic Control Valves for high differential applications requiring remote control, pressure regulation, so- lenoid operation, rate of flow control, or liquid level control.
  • Page 7 1027 1353 1769 2812 3494 5316 Cla-Val Control Valves with KO ANTI-CAVITATION Trim operate with maximum efficiency when mounted in horizontal piping with the main valve cover Up. We recommend isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should...
  • Page 8 Functional Data Model 100-01KO Inches ⁄ ⁄ ⁄ Valve Size 810 1100 1200 1550 1950 3900 6100 9150 Gal./Min. (gpm.) Globe 12.5 21.6 938 1466 2199 Pattern Litres/Sec. (l/s.) Factor 790 1075 1175 — — 3775 — — Gal./Min. (gpm.) Angle 13.2 22.8 —...
  • Page 9 Pipe Diameter: Function (i.e. - Pressure Reducing, Pressure Relief, etc.): Patented This valve shall be a Cla-Val Model No. 100-01KO Hytrol Main Valve with Anti-Cavitation Trim as manufactured by Cla-Val, Newport Beach, CA The Anti-Cavitation Trim components can be Note: Add this Hytrol Anti-Cavitation Trim Purchase Specification to main valve retrofitted to existing Hytrol valves if the ap- specification for control valves where there is a high potential for cavitation damage.
  • Page 10 Globe Pattern Valves parts are going to be for a smaller size main valve. Cla-Val iden- Seat Size tifies main valve parts with the flange size of the standard 100...
  • Page 11 20" — 24" COVER DETAIL 3" — 6" COVER DETAIL CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.

  • Page 12: Operation

    Minimum Flow GPM 15-30 50-200 300-650 CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. N-CRD (R-3/2011)

  • Page 13: Parts List

    9170002B *SUGGESTED REPAIR PARTS CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. PL-CRD (R-8/2011)
  • Page 14 Buna *SUGGESTED REPAIR PARTS CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2014 Printed in USA Specifications subject to change without notice. PL-CRD (R-10/2014)
  • Page 15 CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. N-CRL (R-3/2011)
  • Page 16 9170007A 9170007A 9170007A 9170007A CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. PL-CRL (R-8/2011)
  • Page 17 PARTS LIST 100-01 MODEL 3/8"-1 Hytrol Valve PARTS LIST ITEM DESCRIPTION Cover Screw (8 Required) Cover Spring Diaphragm Washer Diaphragm Disc Retainer Assembly Body Plug (3/8 NPT) 2.50 Body * Recommended Spare Parts OPERATING PRESSURE 1/8 NPT 1.50 3/8 NPT INLET BOTH ENDS 1.25...
  • Page 18 5.12 * Recommended Spare Parts CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2012 Printed in USA Specifications subject to change without notice. PL-100-01 3/8” - 1” (R-7/2012)

  • Page 19: Maintenance Instructions

    INSTALLATION AND BULLETIN 8320 MAINTENANCE INSTRUCTIONS 3-WAY SOLENOID VALVES, NORMALLY OPEN ASCO NORMALLY CLOSED AND UNIVERSAL CONSTRUCTION FORM NO. V5291R2 SOLENOID TEMPERATURE DESCRIPTION Standard catalog valves are supplied with coils designed for contin- Bulletin 8320 is a small 3-way solenoid operated valve with all three uous duty service.
  • Page 20 IF THE VALVE HAS A MANUAL OPERATOR, A HOLE MUST BE MADE THROUGH THE MOUNTING SURFACE FOR THE OPERATOR STEM. CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © N-V5291 (R-3/2011)

  • Page 21: Installation And Maintenance Instructions

    INSTALLATION AND BULLETIN 8016G MAINTENANCE INSTRUCTIONS OPEN-FLAME, GENERAL PURPOSE, ASCO WATERTIGHT/EXPLOSIONPROOF SOLENOIDS FORM NO. V6583R5 -SERVICE NOTICE- FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY CAUTION: To prevent fire or explosion, do not install solenoid and/or valve ASCO ® solenoid valves with design change letter "G" in the catalog where ignition temperature is less than 165˚...
  • Page 22 in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket head All solenoid operators and valves should be cleaned periodically. The time between cleaning will vary depending on medium and service conditions. screw holding the terminal block to the solenoid is the grounding screw. In general, if the voltage to the solenoid is correct, sluggish valve operation, Torque the screw to 15 - 20 in-lbs (1,7 - 2,3 Nm).
  • Page 23 Torque Chart Part Name Torque Value in inch-Pounds Torque Value in Newton-Meters solenoid base sub-assembly 175 ± 25 19.8 ± 2.8 valve bonnet (3/4" bonnet constructions) 90 ± 10 10.2 ± 1.1 bonnet screw (3/8" or 1/2" NPT pipe size) bonnet screw (3/4"...
  • Page 24 CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © N-V6583 (R-3/2010) Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.
  • Page 25 The Cla-Val Model X105L/X105L2 Limit Switch Assembly is a rugged, dependable and positive acting switch assembly actuated by the opening or closing of a Cla-Val control valve on which it is mounted. The single pole, double throw micro switch can be connected either to open or to close an electrical circuit when actuated.
  • Page 26 1/2-14 N.P.S.M. Thread Fig. 3 (Conduit Connections) 2.44 Valve Size Fig. 2 Valve Size 1 1/4" Thru 8" 1 1/4" Thru 24" X105LOW 3.00 X105LCW X105LOX X105LCX 1.70 2.00 3.13 F i g . 5 Va l v e S i z e 1 0 "...

  • Page 27: Limit Switch Assembly

    PARTS LIST X105L Limit Switch Assembly Parts list shown is for sizes 16” and smaller. Please consult factory for parts on sizes 18”, 20”, 24”, 30”, 36”, 42” and 48”. Part Valves Sizes Item Description Number Used On 20441701E Collar W/Set Screw 67578-21B Screw, Machine (2) 67584-23F...

  • Page 28: Typical Applications

    Stilling Well Used for any electrical operation which can be performed by The X105L Series Limit Switch Assembly is used on Cla-Val 60 either opening or closing a switch; such as alarm systems, Series Booster Pump Control Valves. Flexible conduit is used for process control, pump control, motor starting or stopping, electrical connections to the solenoid control and the limit switch.
  • Page 29 Screw 8-32 x 3/8 • Part Number CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.
  • Page 30 F), and the size of the external connection (refer to column B or G). CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.
  • Page 31 CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. PL-CK2 (R-3/2011)

  • Page 32: Flow Control

    Cla-Val Main Valve. CLA-VAL 1701 Placentia Ave • Costa Mesa CA 92627 Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: info@cla-val.com • www.cla-val.com N-CV (R-06/2018) Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice.
  • Page 33 Stem BAR STOCK O-Ring CONFIGURATION Housing CLA-VAL 1701 Placentia Ave • Costa Mesa CA 92627 Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: info@cla-val.com • www.cla-val.com PL-CV (R-03/2011) Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice. ©...

  • Page 34: Check Valve

    0.32 NSF 61 Approved CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. PL-CDC-1 (R-6/2011)
  • Page 35 Brass No parts available. Rreplacement assembly only. 3/8 NPT P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com CLA-VAL © Copyright Cla-Val 2012 Printed in USA Specifications subject to change without notice.
  • Page 36 INLET SIZE & inquiries concerning valve operation, it is important to CAT NO. EINTRITT STOCK properly identify Cla-Val products already in service CODE ENTREE by including all nameplate data with your inquiry. MFD. BY CLA-VAL ENTRADA Pertinent product data includes valve function, size, NEWPORT BEACH, CALIF, U.S.A.

  • Page 37: Limited Warranty

    This product. Cla-Val shall not be liable for any damages or charges for warranty is expressly conditioned on the purchaser’s providing written labor or expense in making repairs or adjustments to the product.
  • Page 38 INSTALLATION / OPERATION / MAINTENANCE REPAIR KITS MODEL Model 100-01 Hytrol Main Valve BUNA-N MATERIAL RUBBER KIT REPAIR KIT REBUILD KIT STUD & NUT KIT STOCK NO. STOCK NO. STOCK NO. STOCK NO. 3/8” 9169801K 21176614B 21176633J 1/2” 9169802H 21176602F 21176615A 21176634H 3/4”...
  • Page 39 When ordering, please give complete nameplate data of the valve and/or control being repaired. MINIMUM ORDER CHARGE APPLIES CLA-VAL 1701 Placentia Ave • Costa Mesa CA 92627 Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: info@cla-val.com • www.cla-val.com © Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice.

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692-07

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