Lenze 8400 BaseLine D Hardware Manual
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Lenze 8400 BaseLine D Hardware Manual

E84a series - baseline c/baseline d
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EDS84ABD302
.>3ö
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
L-force Drives
8400
0.25 ... 3.0 kW
E84A... - BaseLine C/BaseLine D
8400 frequency inverter
Hardware Manual

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  • Page 1 L-force Drives EDS84ABD302 .>3ö Hardware Manual 8400 0.25 ... 3.0 kW E84A... - BaseLine C/BaseLine D 8400 frequency inverter  Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 2 0Fig. 0Tab. 0 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 3: Table Of Contents

    ..........General safety and application instructions for Lenze motors .
  • Page 4 Contents Electrical installation ............Important notes .
  • Page 5 ........8.3.4 Rating for Lenze brake resistors ....... . .

  • Page 6: About This Documentation

    This Hardware Manual informs you how to use the BaseLine C and BaseLine D version of the 8400 controller series as directed. Validity The information in this Hardware Manual applies to the 8400 BaseLine C and BaseLine D inverters with the following nameplate data: Type...

  • Page 7: Conventions Used

    UL warnings  Are only given in English. UR warnings  Text font style Program name » « Lenze software For example: »Engineer« Symbols Cross-reference Refers to additional information. For  example  16 = see page 16.  EDS84ABD302 EN 4.0...

  • Page 8: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions:  Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word...

  • Page 9: Safety Instructions

    AC Technology Corporation does not accept any liability for the suitability of the procedures and circuit proposals described. Depending on their degree of protection, some parts of the Lenze controllers ƒ (frequency inverters, servo inverters, DC speed controllers) and their accessory components can be live, moving and rotating during operation.
  • Page 10 Safety instructions General safety information Application as directed Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000-3-2. When controllers are installed into machines, commissioning (i.e. starting of the operation as directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive 98/37/EC (Machinery Directive);...
  • Page 11 Reduce housing openings and cutouts to a minimum. Lenze controllers can cause a DC current in the PE conductor. If a residual current device (RCD) is used for protection in the event of direct or indirect contact, a residual current device (RCD) of type B must be used on the supply side of the controller in case of a three-phase controller supply.

  • Page 12: General Safety And Application Instructions For Lenze Motors

    Safety instructions General safety and application instructions for Lenze motors General safety and application instructions for Lenze motors (According to: Low-Voltage Directive 2006/95/EC) General Low-voltage machines have hazardous live and rotating parts and possibly also hot surfaces. Synchronous machines induce voltages at open terminals during operation.
  • Page 13 Safety instructions General safety and application instructions for Lenze motors Installation Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises.
  • Page 14 Safety instructions General safety and application instructions for Lenze motors Commissioning and operation Before commissioning after longer storage periods, measure insulation resistance. In the case of values ≤ 1 kΩ per volt of rated voltage, dry winding. For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run.

  • Page 15: Residual Hazards

    Safety instructions Residual hazards Residual hazards Protection of persons Before working on the controller, check if no voltage is applied to the power ƒ terminals because – depending on the device - the power terminals L1, L2/N, L3, U, V, W, +UG, - UG and RB remain live for at least 3 minutes after disconnecting the mains.

  • Page 16: Product Description

    Product description Device features Product description Device features Version BaseLine D BaseLine C Features Power range: 250 W to 3.0 kW Integrated interference suppression according to EN 61800-3 Dynamic brake transistor integrated in devices with 400 V mains connection Integrated shield terminal for safe installation of the control cables Identical connection system for the control cables in the entire power range...

  • Page 17: Overview Of The Devices

    Product description Overview of the devices Overview of the devices BaseLine D version BaseLine C version 8400BLD020 8400BLD020 Fig. 3-1 BaseLine version, devices in the power range from 0.25 to 3 kW Pos. Description Information 230 V 400 V EPM - Slot for memory module ...

  • Page 18: Determining The Device Type

    Product description Overview of the devices Determining the device type 3.2.1 Determining the device type The type data used in this manual refer to the nameplate which is placed at the front of the controller and to the nameplate placed on the side of the controller (Fig. 3-2). ...

  • Page 19: Type Code

    Product description Overview of the devices Type code 3.2.2 Type code Product range 8400 inverter drives Generation A = 1st generation Inverter type V = vector-controlled inverter Version BC = BaseLine C BD = BaseLine D Mounting type E = IP20 D = push-through technique (thermal separation) C = cold-plate technique Power e.g.

  • Page 20: Technical Data

    Technical data General data and operating conditions Technical data General data and operating conditions Conformity and approval Conformity 2006/95/EG Low-Voltage Directive Approval UL 508C Devices in the power range from 0.25 to 3 kW: Industrial Control Equipment (IND.CONT.EQ), 5D81, File No. E170350 Protection of persons and devices Enclosure...
  • Page 21 Technical data General data and operating conditions Environmental conditions Climate Storage IEC/EN 60721-3-1 1K3 (-25 ... +60 °C) Transport IEC/EN 60721-3-2 2K3 (-25 ... +70 °C) Operation IEC/EN 60721-3-3 3K3 (-10 ... +55 °C) Operation at 2/4 kHz, +45 ... +55 °C: Operation at 8/16 kHz, +40 ...
  • Page 22 Technical data General data and operating conditions EMC (when installed and connected per section 5.2) Noise emission conducted EN 61800-3 up to 25 m of shielded motor cable: category C2 radiated Category C2 with proper cable grounding and enclosure Noise immunity inside grounded enclosure (according to requirements of EN 61800-3) Electrostatic discharge EN 61000-4-2 8 kV with air discharge,...
  • Page 23 Technical data General data and operating conditions Control Control method VFCplus: V/Hz loop (linear or square-law) SLVC: Sensorless vector control (speed) Switching frequency 2 kHz, 4 kHz, 8 kHz, 16 kHz, Optionally noise optimised or power loss optimised Torque behaviour Maximum torque 1.5 x M for 60 s...

  • Page 24: Rated Data

    Technical data Rated data Overview Rated data 4.2.1 Overview Input data Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 1/N/PE AC 180 - 0 % ... 264 + 0 % 45 - 0 % ... 65 + 0 % 3/PE AC 320 - 0 % ...
  • Page 25 Technical data Rated data Overview Output data Voltage Frequency Current [A] Number of phases Type [Hz] max. +45 °C max. +55 °C E84AVBxx2512 0-230 0-300 E84AVBxx3712 0-230 0-300 E84AVBxx5512 0-230 0-300 E84AVBxx7512 0-230 0-300 E84AVBxx1122 0-230 0-300 E84AVBxx1522 0-230 0-300 E84AVBxx2222 0-230 0-300...

  • Page 26: Operation At Rated Mains Voltage 230 V

    Technical data Rated data Operation at rated mains voltage 230 V 4.2.2 Operation at rated mains voltage 230 V Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 1/N/PE AC 180 - 0 % ... 264 + 0 % 45 - 0 % ...
  • Page 27 Technical data Rated data Operation at rated mains voltage 230 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 aM16 E84AVBxx2512 E84AVBxx3712 E84AVBxx5512 E84AVBxx7512 E84AVBxx1122 11.0 11.0 11.0 E84AVBxx1522 14.0 14.0 14.0 E84AVBxx2222 19.0 19.0...
  • Page 28 Technical data Rated data Operation at rated mains voltage 230 V Operation with external mains choke/mains filter Type Installation according to EN 60204-1 Installation according to UL L1, N - laying system L1, N [AWG] [mA] E84AVBxx2512 E84AVBxx3712 E84AVBxx5512 E84AVBxx7512 ≥...

  • Page 29: Operation At Rated Mains Voltage 400 V

    Technical data Rated data Operation at rated mains voltage 400 V 4.2.3 Operation at rated mains voltage 400 V Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 3/PE AC 320 - 0 % ... 440 + 0 % 45 - 0 % ...
  • Page 30 Technical data Rated data Operation at rated mains voltage 400 V Alternative DC supply Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 455 - 0 % ... 620 + 0 % Input current at I Output power Motor power U, V, W...
  • Page 31 Technical data Rated data Operation at rated mains voltage 400 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 aM16 E84AVBxx3714 E84AVBxx5514 E84AVBxx7514 E84AVBxx1124 E84AVBxx1524 E84AVBxx2224 E84AVBxx3024 12.4 12.4 12.4 Rated value - continuous output current Maximum output current (overload current) Periodic load change of 3 s with I and recovery time of 12 s with 75 % I...
  • Page 32 Technical data Rated data Operation at rated mains voltage 400 V Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 Type Installation according to UL L1, L2, L3 - Laying system L1, L2, L3 [AWG] [mA] E84AVBxx3714...

  • Page 33: Operation At Rated Mains Voltage 500 V

    Technical data Rated data Operation at rated mains voltage 500 V 4.2.4 Operation at rated mains voltage 500 V Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 3/PE AC 400 - 0 % ... 550 + 0 % 45 - 0 % ...
  • Page 34 Technical data Rated data Operation at rated mains voltage 500 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 aM16 E84AVBxx3714 E84AVBxx5514 E84AVBxx7514 E84AVBxx1124 E84AVBxx1524 E84AVBxx2224 E84AVBxx3024 11.6 11.6 11.6 Rated value - continuous output current Maximum output current (overload current) Periodic load change of 3 s with I and recovery time of 12 s with 75 % I...
  • Page 35 Technical data Rated data Operation at rated mains voltage 500 V Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 Type Installation according to UL L1, L2, L3 - Laying system L1, L2, L3 [AWG] [mA] E84AVBxx3714...

  • Page 36: Overcurrent Operation

    Technical data Overcurrent operation Operation at rated mains voltage 500 V Overcurrent operation The controllers are designed for a time-limited overcurrent. The ”Ixt” protective function protects the controller against impermissible overloads. The protective function monitors the output current within two different time periods. Definition of the cycles: 15-s cycle ƒ...

  • Page 37: Device Overload For 15-S Cycle

    Technical data Overcurrent operation Device overload for 15-s cycle 4.3.1 Device overload for 15-s cycle Operation at rated mains voltage 230 V [%] in 15-s cycle amax f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz Type ...

  • Page 38: Device Overload For 180-S Cycle

        E84AVBxx251x E84AVBxx371x E84AVBxx551x E84AVBxx751x E84AVBxx112x E84AVBxx152x E84AVBxx222x E84AVBxx302x  Tip! For calculations of application-specific cycles please contact your Lenze contact person.  EDS84ABD302 EN 4.0 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 39: Terminal Description

    Technical data Terminal description Overview Terminal description 4.4.1 Overview BaseLine D version BaseLine C version 8400BLD020 8400BLD020 Fig. 4-2 BaseLine version, devices in the power range from 0.25 to 3 kW Pos. Description Number System bus (CANopen) Analog input 10-V reference voltage Digital inputs Controller enable Digital output...

  • Page 40: Control Terminals

    Technical data Control terminals External supply voltage 24 V Control terminals 4.5.1 External supply voltage 24 V Labelling Feature Rated value Connection for external 24 V supply 24 V in accordance with IEC 61131-2 voltage 15.0 ... 30.0 V Residual ripple max. ± 5 % SELV/PELV Polarity reversal protection When polarity is reversed the internal 12 V supply is...

  • Page 41: Analog Input

    Technical data Control terminals Analog input 4.5.2 Analog input Labelling Feature Rated value Input 0 ... +10 V with DC voltage 0 ... +5 V DC (0 ... +20 mA) 1 ... +5 V DC (+4 ... +20 mA) Input resistance >...

  • Page 42: Digital Inputs

    Technical data Control terminals Digital inputs 4.5.3 Digital inputs Labelling Features Rated value DI1, DI2 Digital input 1/2 according to IEC61131-2, type 1 DI3, DI4 Digital input 3/4 according to IEC61131-2, type 1 Controller inhibit according to IEC61131-2, type 1 Input resistance 3.3 kΩ...

  • Page 43: Mechanical Installation

    Mechanical installation Important notes Mechanical installation Important notes  Danger! Sticker with warning note must be displayed prominently and close to the device!  Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations. If the cooling air is polluted (lint, (conductive) dust, soot, aggressive gases), take ƒ...

  • Page 44: Standard Devices In The Power Range From 0.25

    Mechanical installation Standard devices in the power range from 0.25 ... 3 kW Assembly in built−in technique (standard) Standard devices in the power range from 0.25 ... 3 kW 5.2.1 Assembly in built−in technique (standard) For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection.

  • Page 45: Electrical Installation

    Electrical installation Important notes Electrical installation Important notes  Danger! Hazardous electrical voltage Depending on the device, all power connections remain live up to 3 minutes after the mains has been switched off. Possible consequences: Death or severe injuries when touching the power terminals. ƒ...
  • Page 46 Electrical installation Important notes  Stop! Overvoltage at devices with 230-V mains connection An impermissible overvoltage may occur if the central supply of the N conductor is interrupted if the devices are connected to a TN three-phase system. Possible consequences: Destruction of the device ƒ...

  • Page 47: Electrical Isolation

    Electrical installation Important notes Electrical isolation 6.1.1 Electrical isolation The protective insulation of the ”8400 Inverter Drives” controllers is implemented according to EN 61800-5-1. The following illustration shows the insulation concept. X100 X109 X100 X100 X100 X101  ‚ X105 X105 8400BLD005 Fig.

  • Page 48: Device Protection

    Electrical installation Important notes Device protection 6.1.2 Device protection In case of condensation, do not connect the controller to the mains voltage before ƒ the moisture has evaporated completely. The controller must be protected by external fuses. ƒ 6.1.3 Maximum motor cable length The motor cable must be as short as possible for having a positive effect on the drive ƒ...

  • Page 49: Safety Notes For The Installation According To Ul Or Ur

    Electrical installation Important notes Safety notes for the installation according to U or U 6.1.6 Safety notes for the installation according to U or U  Warnings! The device has no overspeed protection. ƒ The integral solid state protection does not provide branch circuit protection ƒ...

  • Page 50: Installation According To Emc (Installation Of A Ce-Typical Drive System)

    Electrical installation Installation according to EMC (installation of a CE-typical drive system) Shielding Installation according to EMC (installation of a CE-typical drive system) Design of the cables It is imperative to comply with the regulations concerning minimum cross-sections ƒ of PE conductors. The cross-section of the PE conductor must be at least as large as the cross-section of the power connections.
  • Page 51 Electrical installation Installation according to EMC (installation of a CE-typical drive system) Shielding Realisation 8400BLD024 Fig. 6-2 Wiring in compliance with EMC standards Mounting plate with electrically conductive surface  Control cables connected to the X13 terminal (I/O Shields)  Terminal for motor PE ...

  • Page 52: Mains Connection, Dc Supply

    Electrical installation Installation according to EMC (installation of a CE-typical drive system) Mains connection, DC supply 6.2.2 Mains connection, DC supply Drive controllers or mains chokes may be connected to the mains via unshielded ƒ single cores or cables. For DC-bus operation or DC supply, use shielded cables. ƒ...

  • Page 53: Motor Cables

    ƒ separately from the motor cable. – In Lenze system cables, the cable for brake control is integrated into the motor cable. If this cable is not required for brake control, it can also be used to connect the motor temperature monitoring up to a length of 50 m.

  • Page 54: Control Cables

    Electrical installation Installation according to EMC (installation of a CE-typical drive system) Control cables 6.2.4 Control cables Control cables must be shielded to minimise interference injections. ƒ For lengths of 200 mm and more, use only shielded cables for the analog input. ƒ...

  • Page 55: Installation In The Control Cabinet

    Electrical installation Installation according to EMC (installation of a CE-typical drive system) Installation in the control cabinet 6.2.5 Installation in the control cabinet Mounting plate requirements Only use mounting plates with conductive surfaces (zinc-coated or V2A-steel). ƒ Painted mounting plates are not suitable even if the paint is removed from the ƒ...
  • Page 56 Electrical installation Installation according to EMC (installation of a CE-typical drive system) Installation in the control cabinet Continuation of cable routing Separation of the ”hot” motor cable from the control, signal, and mains cables: Never install motor and signal cables in parallel and only cross at right angles ƒ...

  • Page 57: Wiring Outside The Control Cabinet

    Electrical installation Installation according to EMC (installation of a CE-typical drive system) Wiring outside the control cabinet 6.2.6 Wiring outside the control cabinet Notes for cable routing outside the control cabinet: The longer the cables the greater the space between the cables must be. ƒ...
  • Page 58 Electrical installation Installation according to EMC (installation of a CE-typical drive system) Wiring outside the control cabinet Wiring on the mains side It is possible to connect the controller and the mains choke to the mains via single ƒ cores or unshielded cables. The cable cross-section must be rated for the assigned fuse protection (VDE 0160).

  • Page 59: Detecting And Eliminating Emc Interferences

    Electrical installation Installation according to EMC (installation of a CE-typical drive system) Detecting and eliminating EMC interferences 6.2.7 Detecting and eliminating EMC interferences Fault Cause Remedy Interferences to analog Unshielded motor cable Use shielded motor cable setpoints of devices and Contact surface of shield is too small Provide optimum shielding according to measuring systems...

  • Page 60: Devices In The Power Range 0.25

    Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Example circuits Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) 6.3.1 Example circuits 1/N/PE AC 230 V L2/N X100 X109 E84AVBxxxxx ...

  • Page 61: Terminal Assignment Of The Power Connections

    Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections 6.3.2 Terminal assignment of the power connections Strip cables X105 84BLMOTL001_a U, V, W [mm] [mm] E84AVBxE2512 E84AVBxE3712 E84AVBxE5512 E84AVBxE7512 E84AVBxE1122 E84AVBxE1522...
  • Page 62 Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Mains connection Terminal X100 Labelling Description Mains phase L L2/N Mains phase L/Neutral conductor N PE conductor on the supply side 84BDGG001 Terminal data Max.
  • Page 63 Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Connecting the controller to protective earth Using the PE connections on the mains side, the controller can be connected to protective earth.
  • Page 64 Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections DC bus X109 84BLDGG020 Fig. 6-10 Inserting terminal X109 Before plugging in the terminal X109: 1. Switch off the controller and wait for at least 3 minutes before start working. 2.
  • Page 65 Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Motor connection Terminal X105 Labelling Description U, V, W Motor PE conductor 84BDGG012 Terminal data Max. conductor cross-section Tightening torque ...

  • Page 66: Devices In The Power Range From 0.37 To 3 Kw (3/Pe Ac 400 V)

    Electrical installation Devices in the power range from 0.37 to 3 kW (3/PE AC 400 V) Example circuits Devices in the power range from 0.37 to 3 kW (3/PE AC 400 V) 6.4.1 Example circuits 3/PE AC 400 V/500 V F1 …...

  • Page 67: Terminal Assignment Of The Power Connections

    Electrical installation Devices in the power range from 0.37 to 3 kW (3/PE AC 400 V) Terminal assignment of the power connections 6.4.2 Terminal assignment of the power connections Strip cables X105 84BLMOTL001_a U, V, W [mm] [mm] E84AVBxE3714 E84AVBxE5514 E84AVBxE7514 E84AVBxE1124 E84AVBxE1524...
  • Page 68 Electrical installation Devices in the power range from 0.37 to 3 kW (3/PE AC 400 V) Terminal assignment of the power connections Mains connection Terminal X100 Labelling Description Connection of the mains phases L1, L2/N, L3 L2/N Connection for the PE conductor 84BDGG001 Terminal data Max.
  • Page 69 Electrical installation Devices in the power range from 0.37 to 3 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection to the DC bus (+U , -U X109 84BLDGG020 Fig. 6-13 Inserting terminal X109 Before plugging in the terminal X109: 1.
  • Page 70 Electrical installation Devices in the power range from 0.37 to 3 kW (3/PE AC 400 V) Terminal assignment of the power connections Motor connection Terminal X105 Labelling Description U, V, W Motor PE conductor 84BDGG012 Terminal data Max. conductor cross-section Tightening torque ...
  • Page 71 Electrical installation Devices in the power range from 0.37 to 3 kW (3/PE AC 400 V) Terminal assignment of the power connections Terminal X109 Labelling Description DC bus for connection of external brake resistor. + UG 84BDGG109 1) not required when connecting an external brake resistor to the controller Terminal data Max.

  • Page 72: Control Terminals

    Electrical installation Control terminals Important notes Control terminals 6.5.1 Important notes  Stop! The device contains components that can be destroyed by electrostatic discharge! Before working on the device, the personnel must ensure that they are free of electrostatic charge by using appropriate measures. Design of the cables The cables used must comply with the approvals required for the location (e.g.
  • Page 73 Electrical installation Control terminals Important notes Strip cables Strip the control cables (analog and digital) according to the dimensions given in the following table. 84MOTL_BLC 84MOTL005 [Nm] [AWG] [AWG] [lb-in] E84AVBxE2512 E84AVBxE371x E84AVBxE551x E84AVBxE751x 0.2 ... 1.5 0.2 ... 1.5 24 ...

  • Page 74: System Bus Connection (Canopen)

    Electrical installation Control terminals System bus connection (CANopen) 6.5.2 System bus connection (CANopen) EDSCAN ..CAN-High CAN-Low CAN-Ground .." I/O Shields " I/O Shields " I/O Shields " I/O Shields 8400BLC040 8400BLC041 Fig. 6-16 CANopen connection Networking several inverters When networking several inverters to form an interconnected system, observe that the CAN bus has to be terminated between CAN-Low and CAN-High both at the first and the last physical node by a resistor, R = 120 Ω.

  • Page 75: Analog Input

    Electrical installation Control terminals Analog input 6.5.3 Analog input 8400BLGG004 Fig. 6-17 Wiring and shielding of the analog input Terminal X4 Labelling Description GND connection for analog and digital signals Analog input 1 ±10 V ( 75) For master voltage/master current configuration see C00034 Analog Reference...
  • Page 76 Electrical installation Control terminals Analog input Example circuit   E84AVBx... E84AVBx... AR A1U GND AR A1U GND 250 W " I/O Shields " I/O Shields 8400BLD009 8400BLD013 Fig. 6-18 Wiring examples of the analog input Potentiometer with internal controller supply ...

  • Page 77: External Supply Voltage

    Electrical installation Control terminals External supply voltage 24 V 6.5.4 External supply voltage 24 V E84AVBx... DI2 DI1 DC 24 V (+15.0 ... +30.0 V) 8400BLGG004 8400BLD046 Fig. 6-19 Connection to an external supply voltage Terminal X4 Labelling Description Connection for an external 24 V supply by a safely separated power supply unit (SELV/PELV), IEC 61131-2 (required for mains-independent supply of the control electronics) Output 12 V, max.

  • Page 78: Digital Inputs And Outputs

    Electrical installation Control terminals Digital inputs and outputs 6.5.5 Digital inputs and outputs 8400BLGG004 Fig. 6-20 Wiring and shielding of the digital inputs The digital output is not available for devices with nameplate data E84AVBDxxxxSX0 Terminal X4 Labelling Description Controller enable/controller inhibit, always required Digital input 1 Digital input 2 Digital input 3...
  • Page 79 Electrical installation Control terminals Digital inputs and outputs Example circuit   E84AVBx... E84AVBx... DI2 DI1 DI2 DI1 " I/O Shields " I/O Shields 8400BLD015 8400BLD017   E84AVBx... E84AVBx... DI2 DI1 DI2 DI1 DC 24 V (+15.0 ... +30.0 V) 8400BLD046 8400BLD046 Fig.

  • Page 80: Relay Output Connection

    Electrical installation Control terminals Relay output connection 6.5.6 Relay output connection Terminal X101 Labelling Description Central contact of relay Relay output NO (normally open)  42 84BLGGX005 Terminal data Max. conductor cross-section Tightening torque  [AWG] [Nm] [lb-in] flexible 0.5 ... 1.5 22 ...

  • Page 81: Diagnostics

    USB diagnostic adapter that can be connected to diagnostic interface X6. ƒ In combination with the Lenze PC software »Engineer«, the diagnostic adapter serves to make comprehensive settings via dialogs, e.g. for initial commissioning. The integrated keypad can be used to check and change individual settings.

  • Page 82: Commissioning

    ƒ – the online help in the »Engineer« – the software manual 8400 BaseLine D – the software manual 8400 BaseLine C To prevent injury to persons or damage to material assets, check ..before connecting the mains voltage: Wiring for completeness, short circuit, and earth fault ƒ...

  • Page 83: Display Elements And Control Panel

    Commissioning Display elements and control panel Display elements and control panel 84BLKP0001 Pos. Description 4-Character- Display with LEDs (A ... F) A orange Set current/torque limit is reached. B yellow Minus sign for identifying the negative numbers bigger than 3 characters C yellow User-LED- configured with C00621/42.
  • Page 84 Commissioning Display elements and control panel Legend The symbols used for indicating the LED states have the following meaning: LED flashes once approx. every 3 seconds (slow flash) LED flashes once approx. every 1.25 seconds (flash) LED flashes twice approx. every 1.25 seconds (double flash) LED blinks every second LED is permanently on ...

  • Page 85: Menu Structure

    Commissioning Menu structure Menu structure  Note! After switching on the controller, the integrated keypad performs a quick ƒ self-test. All segments of the display flash for approx. 2 seconds. After that: if there is no fault the keypad displays rdy for 1 second. ƒ...

  • Page 86: Preparing The Commissioning Procedure

    ƒ Mains voltage ƒ Computer with Windows® operating system (XP or 2000) ƒ Lenze PC software »Engineer« ƒ Connection with the controller via an interface, e.g. ƒ – Diagnostic interface X6 with USB diagnostic adapter Software manual for the technology application used ƒ...

  • Page 87: Test Commissioning

    Commissioning Test commissioning Test commissioning  Danger! The controller is a source of danger which may lead to death or severe injury of persons. To protect yourself and others against these dangers, observe the safety instructions before switching on the controller. Please read the safety instructions provided in the 8400 Mounting Instructions and in the 8400 Hardware Manual.

  • Page 88: Test Commissioning With Keypad Control

    Error reset High → Low (edge-controlled) 3. If you can be sure that the frequency inverter is in the default state (Lenze setting), you can skip this commissioning step. If not, establish the Lenze setting of the frequency inverter as follows: Ž...
  • Page 89 Commissioning Test commissioning Test commissioning with keypad control 4. Set keypad control Œ  Ž   ‘ 2 sec. 2 sec. 0000 0000 PASS ..Š Š C007 ..0020 C... C002 84BLMEN001 Select menu -3- (quick commissioning with integrated keypad) Press ”Enter”...

  • Page 90: Test Commissioning With Terminal Control

    Direction of rotation counter-clockwise/clockwise (CCW/CW) 3. If you can be sure that the frequency inverter is in the default state (Lenze setting), you can skip this commissioning step. If not, establish the Lenze setting of the frequency inverter as follows: Ž...
  • Page 91 Commissioning Test commissioning Test commissioning with terminal control 4. Enable controller: Set terminal X4/RFR to HIGH-Potential (reference: X4/GND). 5. Vary the motor speed or the motor velocity with the potentiometer or by defining different fixed setpoints: Motor speed Setpoint by potentiometer 40 % of C00011 (reference speed) 60 % of C00011 (reference speed) 80 % of C00011 (reference speed)

  • Page 92: Messages

    Commissioning Messages Messages The current status of the controller can be checked via: six LEDs in different colours ( 83) ƒ messages as follows: ƒ Message Status Meaning Password input PASS blinking Identification is in progress. CAL / StoP alternatively blinking Identification is ready to start.

  • Page 93: Braking Operation

    Braking operation Braking operation without additional measures Braking operation Braking operation without additional measures Decelerating small masses To decelerate small masses, the ”DC injection brake DCB” functions can be parameterised. DC-injection braking enables a quick deceleration of the drive to standstill without using an external brake resistor.

  • Page 94: Braking Operation With External Brake Module

    The digital output is not available for devices with nameplate data E84AVBDxxxxSX0 Mains voltage [V Switching threshold [V] Switch position S1 Switch position S2 400 ... 460 Lenze setting in bold type  EDS84ABD302 EN 4.0 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 95: Braking Operation With External Brake Resistor

    Braking operation Braking operation with external brake resistor Braking operation with external brake resistor To decelerate greater moments of inertia or with a longer operation in generator mode an external brake resistor is required. It converts braking energy into heat. The brake resistor is connected if the DC-bus voltage exceeds the switching threshold.

  • Page 96: Operation At Rated Mains Voltage 400 V

    Braking operation Braking operation with external brake resistor Operation at rated mains voltage 400 V 8.3.1 Operation at rated mains voltage 400 V Switching threshold V : 725 V, adjustable BRmax Bmin BRmax BRmax [Ω] [kW] [kW] Type E84AVBxx3714 ∞ E84AVBxx5514 ∞...

  • Page 97: Operation At Rated Mains Voltage 500 V

    Braking operation Braking operation with external brake resistor Operation at rated mains voltage 500 V 8.3.2 Operation at rated mains voltage 500 V Switching threshold V : 790 V, adjustable BRmax Bmin BRmax BRmax [Ω] [kW] [kW] Type E84AVBxx3714 ∞ E84AVBxx5514 ∞...

  • Page 98: Selection Of The Brake Resistors

    8.3.3 Selection of the brake resistors The recommended Lenze brake resistors are adapted to the corresponding controller (with regard to 150 % of regenerative power). They are suitable for most of the applications. For special applications, e.g. centrifuges, the brake resistor must meet the following...

  • Page 99: Rating For Lenze Brake Resistors

    Braking operation Braking operation with external brake resistor Rating for Lenze brake resistors 8.3.4 Rating for Lenze brake resistors To decelerate greater moments of inertia or with a longer operation in generator mode an external brake resistor is required. It converts braking energy into heat.

  • Page 100: Wiring Of Brake Resistor

    Braking operation Braking operation with external brake resistor Wiring of brake resistor 8.3.5 Wiring of brake resistor  Danger! Hazardous electrical voltage During operation of the standard device and up to 3 minutes after power-off hazardous electrical voltages may occur at the terminals of the brake resistor. Possible consequences: Death or severe injuries when touching the terminals.
  • Page 101 Braking operation Braking operation with external brake resistor Wiring of brake resistor Wiring principle +UG RB +UG RB  ‚ ERBG_BLD ERBG_BLD02 Fig. 8-2 Wiring of a brake resistor to the controller HF-shield termination by PE connection via shield clamp +UG, RB Terminals of the brake resistor Supply cable to the controller with twisted pair wiring...

  • Page 102: Controlling The Brake

    Introduction Operation with spring-applied brake Lenze three-phase AC motors and G-motion geared motors can be fitted with spring-ap- plied brakes (motor holding brakes). An external motor brake control module is required for switching operation and DC supply of the spring-applied brakes.

  • Page 103: Rated Data

    Braking operation Controlling the brake Rated data 8.4.2 Rated data E82ZWBRB brake switch ƒ Range Values Input voltage 1/N/PE AC 230 V (AC 180 ... 264 V), 45 ... 65 Hz 2/PE AC 230 V (AC 180 ... 264 V), 45 ... 65 Hz Input current AC 0.1 ...

  • Page 104: Wiring

    6 mm 0.24 in BD1 = + 15 ... 30 V BD2 = - DC 205 V 82zwbrx_BL Lenze controller with relay output E82ZWBRE brake switch ƒ 3/PE AC 400 V … 500 V F1...F3 E82ZWBRE 0.5 … 0.6 Nm 4.4 …...

  • Page 105: Accessories (Overview)

    Accessories (overview) Overview Accessories (overview)  Note! More information on the accessories can be found in the catalog of this product series. Overview Coordinated accessories for 8400 L-force: Device modules - for different functional areas ƒ – EPM Memory module E84AYM20S USB diagnostic adapter E94AZCUS ƒ...

  • Page 106: Mains Chokes

    Accessories (overview) Mains chokes Mains chokes Assignment Type Mains choke E84AVBxx2512 ELN1-0900H005 E84AVBxx3712 E84AVBxx5512 ELN1-0500H009 E84AVBxx7512 E84AVBxx1122 E84AVBxx1522 ELN1-0250H018 E84AVBxx2222 E84AVBxx3714 E84AVBxx5514 ELN3-1500H003-001 E84AVBxx7514 E84AVBxx1124 E84AVBxx1524 ELN3-0680H006-001 E84AVBxx2224 E84AVBxx3024 ELN3-0250H013-001  EDS84ABD302 EN 4.0 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 107: External Brake Resistors

    Accessories (overview) External brake resistors External brake resistors Product key Rated data - brake resistor Controller Brake resistor Resistor Continuous power Thermal capacity R [Ω] P [W] WK [kWs] E84AVBxx3714 ERBM390R100W E84AVBxx5514 ERBM390R100W E84AVBxx7514 E84AVBxx1124 ERBP180R200W E84AVBxx1524 ERBP180R200W E84AVBxx2224 ERBP180R300W E84AVBxx3024 ERBP180R300W ...

  • Page 108: Memory Modules

    Accessories (overview) Memory modules Memory modules  Danger! Risk of Electrical Shock The EPM operates at high voltage relative to earth ground. Possible consequences: Death or severe injuries ƒ Protective measures: Do not unplug EPM with power applied to the drive. ƒ...
  • Page 109 Accessories (overview) Memory modules  Stop! The device contains components that can be destroyed by electrostatic discharge! Before working on the device, the personnel must ensure that they are free of electrostatic charge by using appropriate measures.  Note! Only grey memory modules may be used for the inverters of the BaseLine series.

  • Page 110: Keypad

    Accessories (overview) Keypad Keypad The integrated keypad makes local parameter setting and diagnostics easy. Data can be accessed quickly via structured menus and the plain text display. Features Menu-driven diagnostics and parameter setting ƒ 2 navigation keys, 2 context-sensitive keys ƒ...

  • Page 111: Appendix

    Appendix Total index Appendix 10.1 Total index Control terminals, 40 , 72 Accessories, 105 Controlling the brake, 102 External brake resistor, 95 Analog input, 41 , 75 DC bus, connection to the, 69 Assembly, standard installation, 44 DC supply, 52 DC---bus operation, 20 Brake resistor, 99 Definition of notes used, 8...
  • Page 112 Appendix Total index Motor connection, 65 Fuses, 27 , 32 , 35 Motor end, switching on the, 15 operation with rated power, 400 V (UL), 27 , 28 Motor power, typical, 26 , 29 , 33 , 32 , 35 Motor protection, 15 Harmonic currents, limitation according to EN Noise emission, 22...
  • Page 113 Appendix Total index Rating, Brake resistors, 99 System bus (CANopen), 74 Relay output, Connection, 42 , 80 Requirements, motor cable, 21 Technical data, 20 Residual hazards, 15 Terminals, 39 Test commissioning with keypad control, 88 Safety instructions, 9 with terminal control, 90 definition, 8 Total index, 111 layout, 8...

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