Skyjack 4830 Maintenance & Parts Manual

Skyjack 4830 Maintenance & Parts Manual

Sjiii series
Table of Contents

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AINTENANCE &
PARTS
or Service please call ....................................................................
kyjack Inc. ervice Center, 3451 wenson Ave., t. Charles, IL. 60174 ..... AX 630 262-
or Parts in North America and Asia please call ......................................
kyjack Inc. Parts Center, 3451 wenson Ave., t. Charles, IL. 60174 ........... AX 888 782-4825
or Parts & Service in Europe please call ...................................................
kyjack Europe Glovers Meadow, Maesbury Rd. Oswestry, hropshire, UK ........... AX 44-169- 676 238
118940A
ANUAL
Printed in Canada
00 275-9522
0006
00 965-4626
44-1691-676 236
Nov. 2013

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Summarization of Contents

Section 1 - About Your Aerial Platform
Purpose Of Equipment
Describes the intended use and function of the aerial platform.
Use Of Equipment
Details how the aerial platform should be operated as a mobile work station.
Scope Of This Manual
Outlines what this manual covers regarding the aerial platform.
Warranty Statement
Details the manufacturer's warranty terms and conditions for the aerial platform.
Warranty Procedures
Explains the steps for filing and processing warranty claims.
Operator Safety Reminders
Provides essential safety advice for operators to prevent accidents and injuries.
Electrocution Hazard
Warns about the risks of electrocution and specifies safe approach distances to power lines.
Safety Precautions
Lists critical safety rules and precautions to prevent tip-overs, falls, and crushing hazards.
Section 2 - Tables
Table 2-1. Specifications and Features
Presents detailed technical specifications and features for different models.
Table 2-2. Floor Loading Pressure
Provides data on how the machine distributes weight on the floor.
Table 2-3. Owner’s Annual Inspection Record
A log for recording mandatory annual inspections and their details.
Table 2-4. Maximum Platform Capacities
Specifies the maximum weight and number of occupants allowed on the platform.
Table 2-5. Maintenance And Inspection Schedule
Outlines the recommended maintenance and inspection intervals for the equipment.
Section 3 - SYSTEM COMPONENT IDENTIFICATION AND SCHEMATICS
Electrical System
Details electrical components, diagrams, and parts lists for system understanding.
Hydraulic System
Details hydraulic components, schematics, and parts lists for system understanding.
Section 4 - Troubleshooting Information
Troubleshooting Introduction
Introduces the troubleshooting section and guides on how to use it.
Electrical System Troubleshooting
Provides common electrical problems, probable causes, and remedies for the equipment.
Hydraulic System Troubleshooting
Provides common hydraulic problems, probable causes, and remedies for the equipment.
Section 5 - Maintenance
Operator's Responsibility For Maintenance
Defines the operator's duties regarding the work platform's maintenance and condition.
Maintenance And Inspection Schedule
Details the recommended schedule for inspections and maintenance based on usage.
General Maintenance Hints
Offers practical tips for safe and effective equipment maintenance.
Hydraulic System And Component Maintenance And Repair
Provides guidelines and procedures for maintaining and repairing the hydraulic system.
General Specifications
Lists the key technical specifications for various models of the equipment.
Torque Specifications
Provides specific torque values for fasteners and components.
System And Lift Pressure Adjustments
Details the procedures for adjusting system and lift pressures for proper operation.
Controller Troubleshooting Procedure
Guides on diagnosing and resolving issues with the proportional controller.
OEM Joystick Electronics Information
Explains the electronic functions and adjustments of the joystick controller.
OEM Joystick - Troubleshooting Procedures
Details troubleshooting steps for common problems encountered with the joystick.
Section 6 - PARTS LISTS
General Parts Information
Covers general information about parts lists, ordering, quantities, and hardware.
Gate Options
Illustrates and lists parts for different gate configurations available for the platform.
Main Platform And Railings
Shows exploded views and lists components for the main platform and railing assemblies.
Scissor Arm Assembly
Illustrates and lists parts for the scissor arm mechanism of various models.
Limit Switch Assemblies
Details the components and part numbers for various limit switch assemblies.
Lift Cylinder Assembly
Shows the assembly and lists parts for the lift cylinder used in the equipment.
Base, Axles And Wheels
Illustrates and lists components related to the base, axles, and wheel assemblies.
Pot Hole Protection Device
Details the parts and assembly of the pot hole protection system.
Hydraulic Hose Connections - Base
Illustrates the routing and connection points of hydraulic hoses on the base.
Brake Cylinder Assembly
Shows the assembly and lists parts for the brake cylinder.
Steer Cylinder Assembly
Illustrates the components and lists parts for the steer cylinder.
Rear Drive Manifold Assembly
Details the components and connections for the rear drive hydraulic manifold.
Hydraulic/Electric Tray Assembly
Shows the assembly and lists parts for the hydraulic and electric tray.
Battery Tray Assembly
Illustrates the battery tray assembly and lists its components.
Pump And Motor Assembly
Details the pump and motor assembly with associated parts for different models.
Hydraulic Hose Connections - Hydraulic/Electric Tray
Illustrates the hydraulic hose connections for the hydraulic/electric tray.
24vdc Inverter Option
Details the parts and assembly for the 24VDC inverter option.

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