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2001 - 2004
MOTORCYCLE / MOTOCYCLETTE
ASSEMBLY MANUAL / MANUEL
D'ASSEMBLAGE
Model : XVZ13TFMS, XVZ13TFN,
XVZ13TFP, XVZ13TFR, XVZ13TFS,
XVZ13TFSP, XVZ13TFSR
4XY281077200
*4XY281077200*

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Table of Contents
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Summarization of Contents

Set-up and Predelivery Checklist
A: Installation of the Parts Included in the Crate
Lists parts to be installed from the crate.
B: Tightening Torque of Each Part
Specifies torque values for various fasteners during assembly.
C: Routing of Wire, Cables, Etc.
Details the correct routing for electrical wires and cables.
D: Adjustments
Outlines necessary adjustments for optimal motorcycle performance.
E: Function and Performance
Specifies checks for operational functions and overall performance.
F: Accessories, etc. for Delivery
Lists accessories to be included with the motorcycle upon delivery.
Setup Procedures
1. Front Wheel
Instructions for installing the front wheel, including cleaning and torque specifications.
2. Front Fender
Steps for mounting the front fender and associated components.
3. Rear View Mirror and Grip End
Procedures for installing the rear view mirrors and grip ends.
4. Windshield
Guidance on installing the windshield and related parts.
5. Top Cover
Instructions for routing the connector lead through the top cover.
6. Connector Holder (Front)
Steps to degrease, clean, and mount the front connector holder.
7. Connector Holder (Rear)
Procedures for cleaning and installing the rear connector holder.
8. Travel Trunk
Details on connecting the travel trunk and its components.
9. Back Rest
Instructions for installing the back rest and adjusting its position.
10. Antenna
Guidelines for positioning and installing the radio and CB antennas.
11. Passenger Seat
Steps for installing the passenger seat.
12. Battery
Instructions for preparing and installing the motorcycle battery.
13. Cylinder Head Cover Plate
Steps for installing the cylinder head cover plate.
14. Other/Autres
Installation guidance for miscellaneous parts like set screws.
Adjustments and Predelivery Service
A. Fuel Draining
Procedure for draining the motorcycle's fuel system safely.
B. Engine Oil Level Inspection
Steps to check and maintain the correct engine oil level.
C. Final Gear Oil Level Inspection
Guide for inspecting and topping up the final gear oil.
D. Coolant Level Inspection
Instructions for checking and filling the coolant level.
E. Idling Speed Adjustment
How to adjust the engine's idle speed for optimal running.
F. Throttle Cable Free Play Adjustment
Procedure for adjusting the throttle cable free play.
G. Rear Brake Adjustment
Steps to adjust the rear brake pedal height and function.
H. Brake Light Switch Adjustment
How to adjust the brake light switch for correct operation.
I. Brake Fluid Level Inspection
Checking and maintaining the front and rear brake fluid levels.
J. Clutch Fluid Level Inspection
Procedure for inspecting and filling the clutch fluid reservoir.
K. Air Bleeding (Hydraulic Brake System)
Steps to purge air from the hydraulic brake system.
L. Air Bleeding (Hydraulic Clutch System)
Process for removing air from the hydraulic clutch system.
M. Front Fork Adjustment
Guide for adjusting the front fork spring preload (air pressure).
N. Rear Shock Absorber Adjustment
Instructions for adjusting rear shock absorber spring preload.
O. Headlight Beam Adjustment
How to adjust the vertical aim of the headlight beam.
P. Battery Inspection
Procedure for filling and inspecting the motorcycle battery.

Table of Contents