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2001 - 2004
MOTORCYCLE / MOTOCYCLETTE
ASSEMBLY MANUAL / MANUEL
D'ASSEMBLAGE
Model : XVZ13TFMS, XVZ13TFN,
XVZ13TFP, XVZ13TFR, XVZ13TFS,
XVZ13TFSP, XVZ13TFSR
4XY281077200
*4XY281077200*

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Table of Contents
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Summarization of Contents

Manual Introduction and Overview
Foreword and Notices
Introduction to the assembly manual, its purpose, and important symbols.
Set-up and Predelivery Checklist
Comprehensive checklist for assembly, torque, and function verification.
Motorcycle Assembly Procedures
Front Wheel Installation
Steps to install the front wheel and axle.
Front Fender Installation
Attaching the front fender and related components.
Rear View Mirror and Grip End Installation
Mounting mirrors and grip ends.
Windshield Installation
Installing the windshield assembly.
Top Cover Installation
Installing the top cover assembly.
Connector Holder Installation
Securing connector holders on the frame.
Travel Trunk Installation
Installing the luggage trunk.
Back Rest Installation
Mounting the passenger backrest.
Antenna Installation
Attaching the antenna.
Passenger Seat Installation
Installing the passenger seat.
Battery Installation
Installing the battery.
Cylinder Head Cover Plate Installation
Installing the cylinder head cover plate.
Adjustments and Predelivery Service
Fuel Draining
Procedure for draining fuel safely.
Engine Oil Level Inspection
Checking and maintaining the engine oil level.
Final Gear Oil Level Inspection
Steps to inspect the final gear oil level.
Coolant Level Inspection
Procedure for inspecting and filling coolant.
Engine Idling Speed Adjustment
Adjusting the engine's idle speed.
Throttle Cable Free Play Adjustment
Adjusting the play in the throttle cable.
Rear Brake Adjustment
Steps to adjust the rear brake pedal height.
Brake Light Switch Adjustment
Adjusting the brake light switch operation.
Brake Fluid Level Inspection
Checking and refilling front and rear brake fluid.
Clutch Fluid Level Inspection
Inspecting and topping up clutch fluid.
Hydraulic Brake System Air Bleeding
Removing air from the hydraulic brake system.
Hydraulic Clutch System Air Bleeding
Purging air from the hydraulic clutch system.
Front Fork Adjustment
Adjusting front fork spring preload (air pressure).
Rear Shock Absorber Adjustment
Adjusting rear shock absorber spring preload.
Headlight Beam Adjustment
Adjusting the vertical aim of the headlight beam.
Tightening Torque Specifications
Engine Torque Specifications
Tightening torque values for engine parts.
Chassis Torque Specifications
Tightening torque values for chassis parts.
Brake and Fender Torque Specifications
Torque values for brake system, wheels, and fenders.

Table of Contents