Table of Contents
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AIR COMPRESSOR
185H, 210H, 260 CFM
CATERPILLAR & JOHN DEERE
PORTABLE
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250156---375
Sullair Corporation
The information in this document is
correct at the time of printing for
Portable Compressor Serial Number
004 150300
and all subsequent Serial Numbers.
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Table of Contents
Related Manuals for Sullair 210H
Summarization of Contents
Section 1: Safety
General Safety and Towing Precautions
Covers general safe operation, inspection, and towing procedures for the compressor.
Pressure Release and Fire Safety
Details on pressure relief valve usage and fire/explosion prevention measures.
Hazards from Moving Parts, Surfaces, and Substances
Warns about moving parts, hot surfaces, and exposure to toxic/irritating substances.
Electrical, Lifting, and Entrapment Safety
Covers electrical shock, safe lifting practices, and entrapment risks.
Jump Starting Procedures
Step-by-step guide for safely jump starting the compressor.
Section 2: Description
Introduction to Sullair Compressors
Overview of the Sullair 185H, 210H, 260 CFM compressors and their features.
Compressor Components Overview
Identification and general description of major compressor package components.
Cooling and Lubrication System
Explains the function of the fluid cooler, thermal valve, and fan in the system.
Compressor Discharge System
Details the air/fluid mixture discharge, sump functions, and pressure limits.
Capacity Control System
Explains how the system regulates air intake based on demand.
Instrument Panel Group
Describes the purpose and location of gauges and switches on the instrument panel.
Electrical System Function
Outlines the electrical system components and safety shutdown features.
Air Inlet System
Describes the air filters and inlet valve assembly.
Section 3: Specifications
John Deere Model Specifications
Provides dimensional, weight, and performance specs for John Deere models.
Caterpillar Model Specifications
Details dimensions, weight, and performance for Caterpillar models.
Compressor Lubrication Guide
Recommends fluids and change intervals for the compressor system.
Application Guide
Provides advice on fluid usage and conditions for Sullair AWF.
Engine Lubrication Guide
Refers to the Engine Operator's Manual for engine oil specifications.
Section 4: Operation
General Operation Overview
Introduces the importance of understanding controls for proper operation.
Control and Indicator Functions
Explains the purpose of each control and indicator on the instrument panel.
Initial Start-Up Procedure
Step-by-step guide for starting the compressor for the first time.
Subsequent Start-Up Procedure
Steps for starting the compressor after initial use.
Shutdown Procedure
Instructions for safely shutting down the compressor.
Section 5: Maintenance
General Maintenance Program
Outlines the importance of a maintenance program for compressor longevity.
Daily Checks
Essential checks to perform before starting the compressor each day.
Initial 50 Hours Maintenance
Specific tasks required after the first 50 hours of operation.
50-Hour Maintenance Intervals
Maintenance tasks to be performed every 50 hours of operation.
100-Hour Maintenance Intervals
Maintenance tasks required every 100 hours of operation.
250-Hour Maintenance Intervals
Maintenance tasks to be performed every 250 hours of operation.
Parts Replacement Procedures
Detailed steps for replacing common parts and components.
Compressor Fluid Change
Step-by-step guide for draining and refilling compressor fluid.
Air Filter Maintenance
Instructions for maintaining and replacing air filter elements.
Separator Element Replacement
Procedure for replacing the air/fluid separator element.
Setting Speed and Pressure Controls
Guidance on adjusting compressor speed and pressure settings.
Bearing Lubrication
Instructions for lubricating axle wheel bearings, including E-Z Lube feature.
Troubleshooting Introduction
Overview of the troubleshooting guide based on factory testing and field data.
Troubleshooting Guide
Lists symptoms, probable causes, and remedies for common compressor issues.
Troubleshooting Continued
Continues the list of symptoms, causes, and remedies for compressor issues.
Troubleshooting Continued
Further troubleshooting steps for various compressor problems.
Troubleshooting Continued
Lists troubleshooting steps for excessive fluid consumption and overheating.
Section 6: Noise Control
Noise Emissions Warranty
Details Sullair's warranty regarding noise emissions conformity.
Tampering with Noise Control System Prohibited
Outlines prohibited acts related to tampering with noise control devices.
Noise Emissions Maintenance Record Log
Instructions for maintaining noise control systems and using the record log.
Annual Muffler and Exhaust System Inspection
Annual inspection requirements for the muffler and exhaust system.
Annual Air Filter and Air Inlet System Inspection
Annual inspection of air filters and air inlet systems for proper function.
Annual Engine Vibration Mount Inspection
Annual inspection of engine vibration mounts for security and integrity.
Annual Frame, Canopy, and Parts Inspection
Annual inspection of frame, canopy, and related parts for security.
Annual Acoustical Materials Inspection
Annual inspection of acoustical materials for security and damage.
Annual Inspections for Proper Operation
Annual checks to ensure all systems operate correctly and engine runs at rated specs.
Section 7: Illustrations and Parts List
Procedure for Ordering Parts
Explains how to order replacement parts from Sullair representatives or the factory.
Serial Number Plate Location
Identifies the location of the serial number plate on the compressor for reference.
Recommended Spare Parts List
A list of recommended spare parts with their part numbers and quantities.
185H & 210H Caterpillar Engine/Compressor Parts
Illustrated breakdown of engine and compressor parts for 185H/210H Caterpillar.
260 Caterpillar Engine/Compressor Parts
Illustrated parts list for the 260 Caterpillar engine and compressor.
185H & 210H John Deere Engine/Compressor Parts
Illustrated parts breakdown for 185H/210H John Deere engine and compressor.
260 John Deere Engine/Compressor Parts
Illustrated parts list for the 260 John Deere engine and compressor.
Caterpillar Air Inlet and Exhaust Parts
Illustrated parts for air inlet and exhaust systems on Caterpillar models.
John Deere Air Inlet and Exhaust Parts
Illustrated parts for air inlet and exhaust systems on John Deere models.
Air Inlet Valve Assembly Parts
Illustrated parts for the air inlet valve assembly used on 260 models.
Radiator and Fluid Cooling System Parts
Illustrated parts for the radiator and compressor fluid cooling system.
Frame, Running Gear, and Parts
Illustrated parts for the compressor frame and running gear.
Frame Less Running Gear Parts
Illustrated parts for the compressor frame excluding running gear.
Discharge System Parts
Illustrated parts for the compressor discharge system components.
Regulator/Blowdown Valve Assembly Parts
Illustrated parts for the regulator and blowdown valve assemblies.
Electrical System Parts
Illustrated parts related to the compressor's electrical system.
Caterpillar Fuel Tank and Parts
Illustrated parts for the fuel tank and related components on Caterpillar models.
John Deere Fuel Tank and Parts
Illustrated parts for the fuel tank and related components on John Deere models.
Canopy and Acoustical Panel Parts
Illustrated parts for the compressor canopy and acoustical panels.
Instrument Panel and Parts Overview
Illustrates instrument panel configurations and references specific sections.
185H/210H Caterpillar Standard Gauge Instrument Panel Parts
Illustrated parts for the standard gauge instrument panel on Caterpillar 185H/210H.
260 Caterpillar Standard Gauge Instrument Panel Parts
Illustrated parts for the standard gauge instrument panel on Caterpillar 260.
185H/210H John Deere Standard Gauge Instrument Panel Parts
Illustrated parts for the standard gauge instrument panel on John Deere 185H/210H.
260 John Deere Standard Gauge Instrument Panel Parts
Illustrated parts for the standard gauge instrument panel on John Deere 260.
185H/210H Caterpillar Full Gauge Instrument Panel Parts
Illustrated parts for the full gauge instrument panel on Caterpillar 185H/210H.
260 Caterpillar Full Gauge Instrument Panel Parts
Illustrated parts for the full gauge instrument panel on Caterpillar 260.
185H/210H John Deere Full Gauge Instrument Panel Parts
Illustrated parts for the full gauge instrument panel on John Deere 185H/210H.
260 John Deere Full Gauge Instrument Panel Parts
Illustrated parts for the full gauge instrument panel on John Deere 260.
Single Hose Reel Option Parts
Illustrated parts for the single hose reel option available on all models.
Dual Hose Reel Option Parts
Illustrated parts for the dual hose reel option available on all models.
One Pint Oiler Option Parts
Illustrated parts for the one pint oiler option available on all models.
Oiler/Moisture Separator Option Parts
Illustrated parts for one quart oiler or moisture separator options.
Canadian Tail/Clearance Lights Parts
Illustrated parts for Canadian tail and clearance lights.
Safety and Warning Decals
Illustrations and descriptions of various safety and warning decals.
Decals Continued
Further illustrations and descriptions of safety, warning, and informational decals.
Decals Continued
Decals related to rated speed, noise emission control, and Sullair logo.
Drawbar Installation Procedure
Instructions and illustrations for installing the drawbar.
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