Table of Contents
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Maintenance Manual -
Scissor Lifts
Slab Scissor Lifts
Rough Terrain
Scissor Lifts
Refer to the inside cover for a list of models
included in this manual.
This manual includes detailed
procedures for each
maintenance inspection.
For Repair procedures, Fault
Codes, Electrical and Hydraulic
Schematics, refer to the
appropriate Service and Repair
Manual for your machine.
Part No. 1272215
Rev B2
September 2016
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Table of Contents
Related Manuals for Genie GS-3369 BE
Summarization of Contents
Introduction
Important Information
Safety rules, operating instructions, and recommended maintenance practices.
Technical Publications
Information on accuracy, product improvements, and reader feedback.
Contact Us
Contact details for Genie support and information.
Compliance
Machine classification as per ISO 16368 and design life.
Models included in this manual
List of specific Genie Scissor Lift models covered in this manual.
Identifying the Correct Procedure for your Model
Guidance on identifying the correct maintenance procedure for specific models.
Glossary of terms
Definitions of technical terms used throughout the manual.
Revision History
Record of revisions and changes made to the manual.
Safety Rules
Danger
Warning about hazards leading to death or serious injury.
Do Not Perform Maintenance Unless
Conditions required before performing maintenance procedures.
Personal Safety
Personal safety awareness, signal words, and hazard identification.
Workplace Safety
Workplace safety practices including fire prevention, tool maintenance, and proper ventilation.
Performance Specifications
Function Speeds (models without proportional lift)
Maximum function speeds from platform controls without proportional lift.
Function Speeds (models with proportional lift)
Maximum function speeds from platform controls with proportional lift.
Drive Speeds
Drive speeds in stowed and elevated positions, braking distance, and gradeability.
Torque Specifications
Tires and Wheels
Torque specifications for wheel nuts and castle nuts.
Battery Specifications
Battery Specifications
Specifications for various battery types used in the machines.
Engine Specifications
Engine Operator and Maintenance Manuals
References for specific engine operator and maintenance manuals.
Deutz Engine Models
Specific details for Deutz engine models.
Perkins Engine Models
Specific details for Perkins engine models.
Ford Engine Models
Specific details for Ford engine models.
Kubota Engine Models
Specific details for Kubota engine models.
Kohler Engine Models
Specific details for Kohler engine models.
GM Engine Models
Specific details for GM engine models.
Hydraulic Specifications
Hydraulic Relief Valve Pressure
Manifold relief valve pressure settings for various models.
Hydraulic and Drive Hub Fluid Capacities
Capacities for hydraulic and drive hub fluid systems.
Hydraulic Fluid Specifications
Specifications for hydraulic fluid, including cleanliness and viscosity.
Recommended Hydraulic Fluid
Recommended hydraulic oil types and grades.
Optional Hydraulic Fluids
Approved optional hydraulic fluids and associated notes.
Hydraulic Fluid Temperature Range
Operating temperature ranges for hydraulic fluids.
Chevron Rando HD Premium Oil MV Fluid Properties
Properties of Chevron Rando HD Premium Oil MV.
Chevron 5606A Hydraulic Oil Fluid Properties
Properties of Chevron 5606A Hydraulic Oil.
Petro-Canada Environ MV 46 Fluid Properties
Properties of Petro-Canada Environ MV 46 fluid.
UCON Hydrolube HP-5046 Fluid Properties
Properties of UCON Hydrolube HP-5046 fluid.
Shell Tellus S4 VX Fluid Properties
Properties of Shell Tellus S4 VX fluid.
Hydraulic Hose and Fitting Torque Specifications
Torque specifications for hydraulic hose and fitting connections.
Torque Procedure
Procedures for applying torque to hydraulic fittings.
Maintenance Procedures
Observe and Obey
Key principles to follow when performing maintenance.
Machine Configuration
Required machine setup and configuration before starting procedures.
About This Section
Overview of the content within the Maintenance Procedures section.
Symbols Legend
Explanation of safety and maintenance symbols used in the manual.
Maintenance Schedule
Overview of different maintenance intervals: commissioning, quarterly, annual, programmed.
Commissioning
One-time maintenance procedures to be performed at 50 and 150 hours.
Programmed
Maintenance procedures based on machine operating hours or pre-delivery.
Maintenance Inspection Report
Checklists for each type of scheduled inspection.
Instruction Examples
Examples of how to interpret maintenance inspection reports.
Pre-Delivery Preparation Report
Fundamentals
Owner/dealer responsibility for pre-delivery preparation.
Instructions
Instructions for completing the pre-delivery preparation process.
Commissioning Procedures
C-1 Perform 50 Hour Service
One-time procedures for the first 50 hours of machine usage.
C-2 Perform Engine Maintenance - 50 Hours
One-time engine maintenance tasks at 50 hours.
C-3 Perform 150 Hour Service
One-time procedures for the first 150 hours of machine usage.
Quarterly Maintenance Procedures
Q-1 Check for Open Bulletins and Owner Registration
Procedure to check for safety bulletins and update owner registration.
Q-2 Battery Inspection
Steps for inspecting battery condition, connections, and specific gravity.
Q-3 Check the Module Tray Latch Components
Inspection and lubrication of module tray latch components.
Q-4 Inspect the Battery Balancer - GS-69 DC
Checking the battery balancer LED for condition indication.
Q-5 Inspect the Electrical Wiring
Inspecting electrical wiring for damage, corrosion, or loose connections.
Q-6 Inspect the Electrical Contactor - GS-30, GS-32, GS-46, GS-47, GS-69 DC and GS-69 BE
Inspecting electrical contactors for wear on contact points.
Q-7 Inspect the Voltage Inverter (if equipped)
Inspecting the voltage inverter for damage or insulation wear.
Q-8 Test the Flashing Beacons (if equipped)
Testing the function of flashing beacons to alert operators.
Q-9 Visual Inspection of the Hydraulic Oil
Visually inspecting hydraulic oil for color, clarity, and contamination.
Q-10 Inspect the Hydraulic Filters
Inspecting hydraulic filters and tank breather cap for proper function.
Q-11 Check the Exhaust System - Engine Models
Checking the engine exhaust system for leaks and tight connections.
Q-12 Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
Inspecting the fuel tank check valve for proper venting.
Q-13 Test the Fuel Select Operation - Gasoline/LPG Models
Testing the ability to switch between gasoline and LPG fuels.
Q-14 Check and Adjust the Engine RPM - GS-69 RT, GS-84, GS-90
Checking and adjusting engine RPM for low and high idle settings.
Q-15 Inspect the Tires and Wheels (including torque)
Inspecting tires and wheels for damage and checking lug nut torque.
Q-16 Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
Confirming the proper configuration of drive hub disconnect caps for brakes.
Q-17 Test the Drive Brakes
Testing drive brake function and stopping distance.
Q-18 Test the Drive Speed - Stowed Position
Testing drive speed performance with the platform in the stowed position.
Q-19 Test the Drive Speed - Raised Position
Testing drive speed performance with the platform in a raised position.
Q-20 Test the Down Limit Switch, Level Sensor and Pothole Limit Switches - GS-30, GS-32, GS-46 and GS-47
Testing down limit, level, and pothole limit switches for proper function.
Q-21 Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35
Testing platform gate proximity and extension deck limit switches.
Annual Maintenance Procedures
A-1 Check the Drive Hub Oil Level and Fastener Torque - GS-69, GS-84 and GS-90
Checking drive hub oil level and fastener torque.
A-2 Test the Function Pump - GS-69 BE and GS-69 DC
Testing the function pump for proper operation.
A-3 Test the Oscillate Axle - GS-90
Testing the oscillate axle system for stability and traction.
A-4 Test the Down Limit Switch Descent Delay (if equipped) GS-69, GS-84 and GS-90
Testing the down limit switch descent delay function.
A-5 Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46 and GS-47 (if equipped)
Testing platform overload pressure transducer and height sensor.
A-6 Test the Platform Overload System - GS-30, GS-32, GS-46 and GS-47 (if equipped)
Testing the platform overload system for proper operation.
A-7 Test the Platform Overload System - GS-69 (if equipped)
Testing the platform overload system for GS-69 models.
A-8 Test the Platform Overload System - GS-84 and GS-90 (if equipped)
Testing the platform overload system for GS-84/90 models.
Programmed Maintenance Procedures
P0-1 Inspect the Engine Air Filter - GS-69 RT
Inspecting the engine air filter element for cleanliness and blockages.
P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46 and GS-47
Lubricating steer yokes to ensure proper performance and service life.
P0-3 Deutz Engine Maintenance – Under 1000 Hours
Maintenance schedule for Deutz engines under 1000 hours.
P0-4 Ford Engine Maintenance – Under 1000 Hours
Maintenance schedule for Ford engines under 1000 hours.
P0-5 Kohler Engine Maintenance – Under 1000 Hours
Maintenance schedule for Kohler engines under 1000 hours.
P0-6 Kubota Engine Maintenance – Under 1000 Hours
Maintenance schedule for Kubota engines under 1000 hours.
P0-7 Perkins Engine Maintenance – Under 1000 Hours
Maintenance schedule for Perkins engines under 1000 hours.
P0-8 GM Engine Maintenance – Under 1000 Hours
Maintenance schedule for GM engines under 1000 hours.
P1-1 Perform Engine Maintenance – 1000 Hours
Engine maintenance tasks required at 1000-hour intervals.
P1-2 Replace the Drive Hub Oil - GS-69, GS-84 and GS-90
Replacing drive hub oil for specific GS models.
P2-1 Perform Engine Maintenance – 2000 Hours
Engine maintenance tasks required at 2000-hour intervals.
P2-2 Replace the Hydraulic Filters
Replacing hydraulic tank return and other hydraulic filters.
P2-3 Check the Free-wheel Configuration - GS-84 and GS-90
Checking the free-wheel configuration for safe towing.
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if equipped)
Checking scissor arm wear pads and slider blocks for wear.
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 BE and GS-69 DC
Greasing steer axle wheel bearings for machine safety.
P2-6 Test or Replace the Hydraulic Oil
Testing or replacing hydraulic oil based on contamination levels.
P3-1 Perform Engine Maintenance – 3000 Hours
Engine maintenance tasks required at 3000-hour intervals.
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