Chicago Pneumatic CPE 150 Instruction Book

Chicago Pneumatic CPE 150 Instruction Book

Oil-injected rotary screw compressors
Table of Contents

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Oil-injected rotary screw compressors
People. Passion. Performance.
CPC 40 G, CPC 50 G, CPC 60 G, CPD 75 G, CPD 100 G, CPE 100,
CPE 120, CPE 150
Instruction book

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Summarization of Contents

Safety Precautions
Safety Icons
Explains warning symbols and their meanings for safety.
General Safety Precautions
Outlines fundamental safety rules for operators.
Safety Precautions During Installation
Details safety measures for compressor installation.
Safety Precautions During Operation
Covers safety practices for operating the compressor.
Safety Precautions During Maintenance or Repair
Lists safety guidelines for maintenance and repair tasks.
General Description
Introduction
Provides an overview of the compressor models and features.
Air and Oil Circuit
Explains the flow and components of the air and oil systems.
Regulating System
Describes how the compressor regulates pressure during operation.
Electrical System
Details the electrical components and their functions.
Controller
Controller
Introduces the ES 4000 electronic controller and its functions.
Control Panel
Details the components and functions of the controller's user interface.
Icons Used on the Display
Explains the meaning of various icons shown on the controller display.
Main Screen
Describes the information presented on the compressor's main display screen.
Shut-down Warning
Explains warnings related to impending compressor shutdowns.
Shut-down
Details the conditions and procedures for compressor shutdown.
Service Warning
Covers warnings indicating that service is required for the compressor.
Scrolling Through All Screens
Explains how to navigate through the controller's various screens.
Calling Up Outlet and Dewpoint Temperatures
Describes how to view outlet and dewpoint temperatures on the controller.
Calling Up Running Hours
Explains how to view the compressor's total running hours.
Calling Up Motor Starts
Details how to check the number of motor start cycles.
Calling Up Module Hours
Explains how to view the service hours of the controller module.
Calling Up Loading Hours
Describes how to view the total hours the compressor was in loaded operation.
Calling Up Load Relay
Explains how to view the number of unload to load actions.
Calling Up/Resetting the Service Timer
Details how to view and reset the compressor's service timer.
Selection Between Local, Remote or LAN Control
Explains how to choose the compressor's control mode.
Calling Up/Modifying CAN Address Control
Describes how to manage CAN network addresses for control.
Calling Up/Modifying IP, Gateway and Subnetmask
Explains how to configure network settings like IP address.
Calling Up/Modifying Pressure Band Settings
Details how to adjust the compressor's pressure operating bands.
Modifying the Pressure Band Selection
Describes how to change the active pressure band settings.
Calling Up/Modifying Service Timer Settings
Explains how to adjust the service timer intervals.
Calling Up/Modifying the Unit of Temperature
Describes how to change the temperature display units (°C/°F).
Calling Up/Modifying Unit of Pressure
Explains how to select pressure units (bar, psi, MPa).
Activating Automatic Restart After Voltage Failure
Details how to enable automatic restart after power interruptions.
Selection Between Y-D or DOL Starting
Explains how to choose between star-delta and direct-on-line motor starting.
Calling Up Modifying Load Delay Time
Describes how to adjust the compressor's load delay time.
Calling Up Modifying Minimum Stop Time
Explains how to set the minimum allowed stop time for the compressor.
Activating Password Protection
Details how to secure controller settings with a password.
Activate Load/Unload Remote Pressure Sensing
Explains how to enable remote pressure sensing for load/unload control.
Calling Up/Modifying Protection Settings
Describes how to configure compressor protection parameters.
Test Screens
Explains how to access and use the controller's test screen functions.
Programmable Settings
Provides details on various programmable parameters and their ranges.
Installation
Dimension Drawings
Provides technical drawings with compressor dimensions and clearances.
Installation Proposal
Offers guidance on compressor placement and environmental considerations.
Pictographs
Explains the meaning of various safety and operational pictograms used in the manual.
Operating Instructions
Initial Start-up
Guides through the first-time start-up procedure for the compressor.
Before Starting
Lists checks and preparations required before operating the compressor.
Starting
Details the step-by-step process for starting the compressor.
During Operation
Covers important checks and actions while the compressor is running.
Automatic Restarting
Explains the function of automatic restart after power failure.
Stopping
Details the procedures for normally stopping and emergency stopping the compressor.
Taking Out of Operation
Provides instructions for safely taking the compressor out of service.
Maintenance
Preventive Maintenance Schedule
Outlines the recommended schedule for routine maintenance tasks.
Storage After Installation
Provides guidance on storing the compressor after installation.
Service Kits
Information on available kits for compressor overhauling and maintenance.
Disposal of Used Material
Guidelines for environmentally friendly disposal of used parts and materials.
Adjustments and Servicing Procedures
Air Filter
Instructions for inspecting, cleaning, and replacing the air filter element.
Oil and Oil Filter Change
Step-by-step guide for changing the compressor oil and oil filter.
Oil Separator Change
Details the procedure for replacing the oil separator element.
Coolers
Recommendations for cleaning and maintaining the compressor's coolers.
Filtering Panel
Instructions for cleaning the air inlet and cubicle filters.
Safety Valves
Information on the location, operation, and testing of safety valves.
Dryer Maintenance Instructions
Specific maintenance guidelines for the integrated dryer unit.
Technical Data
Electric Cable Size and Fuses
Specifies recommended cable sizes and fuse ratings for compressor power supply.
Reference Conditions and Limitations
Lists the standard operating conditions and operational limits.
Compressor Data
Provides detailed technical specifications for various compressor models.
Options
Energy Recovery
Explains the energy recovery system, its components, and operation.
ECO6i
Details the ECO6i central controller for managing multiple compressors.
Automatic Drain
Describes the function and maintenance of the automatic condensate drain system.
Heavy Duty Filter
Information on the heavy-duty air filtration option for dusty environments.
Pre-filtration Panels
Explains the benefits and installation of pre-filtration panels.
Rotation Direction Indicator - Phase Controller
Describes the phase controller for verifying motor rotation direction.
Special Oils
Information on using specific oils, including food-grade options.
Centrifugal Water Separation
Explains the function of the centrifugal water separator.
Graphic Controller
Introduces the ES 4000 Advanced graphic controller.
Tropical Thermostatic Valve
Details the tropical thermostat option for high-temperature environments.

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