Turbosound TBV123-FB Rigging Manual
Turbosound TBV123-FB Rigging Manual

Turbosound TBV123-FB Rigging Manual

Tbv berlin series

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TBV BERLIN SERIES
TBV118L
18" Front Loaded Subwoofer for Touring, Portable and Installation Applications
TBV123
Arrayable 2 Way 12" Constant Curvature Loudspeaker with
Dendritic Waveguide for Touring, Portable and Installation Applications
TBV118L-AN
18" Powered Subwoofer with KLARK TEKNIK DSP Technology and ULTRANET Networking
TBV123-AN
Arrayable 2 Way 12" Constant Curvature Loudspeaker with
Dendritic Waveguide, KLARK TEKNIK DSP Technology and ULTRANET Networking
TBV123-FB
Fly Bar for TBV BERLIN Series speakers for Flown or Ground Stacked Arrays
!
!
WARNING!
This rigging manual contains important safety information, and it must be kept in a safe place for future reference. It must be supplied with the equipment
during the original sale, rental, or re-sale, and all operators and users of the equipment must be made aware that this manual is available. Please visit our website
turbosound.com regularly and check for any updates to this manual.

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Table of Contents
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Summarization of Contents

Chapter 1: Safety Information
1.1 Intended Use
Specifies the intended use of rigging components with TURBOSOUND TBV loudspeakers and subwoofers.
1.2 Intended Use of this Manual
Describes how to assemble various configurations of TBV cabinets and subwoofers for suspension or ground stacking.
1.3 General Safety
Details critical safety considerations for suspended systems, including qualified personnel and local regulations.
1.4 Loudspeaker Cabling
Provides guidance on attaching and supporting speaker cables to avoid extra weight or lateral force on the array.
1.5 Load Capacity and System Safety
Outlines load limits and design factors for flybar suspension, recommending EASE FOCUS II for modeling.
1.6 Safety Inspections
Instructs users to inspect rigging components and cabinets for defects or damage before assembly.
1.7 Secondary Safeties
Mandates independent, properly rated secondary safety devices for all flown loudspeakers.
1.8 Wind Loads
Specifies maximum wind speeds for suspending or ground stacking loudspeakers.
1.9 Operational Safety
Covers procedures for safe operation, including lift plans, personnel, and protective clothing.
1.10 Safety Notices in this manual
Explains the meaning of WARNING, CAUTION, and NOTE indicators used throughout the manual.
Chapter 2: Introduction
2.1 Typical Configurations
Illustrates common array configurations for TBV123 and TBV118L loudspeakers and subwoofers.
2.2 Rigging and Acoustic Simulation Software
Explains the use of EASE FOCUS II software for system configuration, coverage, and flybar selection.
2.3 Weights
Provides detailed weight information for TBV123, TBV118L, TBV123-AN, and TBV118L-AN models.
2.4 TBV123-FB Flybar Working Load Limit (WLL)
States the Working Load Limit (WLL) for the TBV123-FB flybar as 100 kg (220.5 lbs).
2.5 TBV123-FB Flybar Safety Warning Label
Details the safety warnings and specifications found on the TBV123-FB flybar label.
2.6 TBV123-FB Flybar Dimensions
Presents dimensional drawings and specifications for the TBV123-FB flybar.
2.7 TBV123 Cabinet Dimensions
Provides dimensional drawings and specifications for the TBV123 loudspeaker cabinet.
2.8 TBV118L Subwoofer Dimensions
Presents dimensional drawings and specifications for the TBV118L subwoofer.
2.9 Rigging Pins
Explains the function and operation of rigging pins used for assembly.
2.10 Vertical Orientation
Details the correct vertical orientation for assemblies to prevent structural strain or failure.
2.11 TBV118L Subwoofer Mounting Components
Identifies and describes the mounting links, eyebolt locations, and pole mount features of the TBV118L subwoofer.
2.12 TBV123 Cabinet Mounting Components
Details the mounting links, eyebolt locations, and pole mount features of the TBV123 loudspeaker cabinet.
2.13 TBV123-FB Flybar Mounting Components
Describes the components of the TBV123-FB flybar, including the main bar, arms, and mounting links.
Chapter 3: Assembling a TBV123 Array on a TBV123-FB Flybar
3.0.1 Required Components
Lists the necessary components for assembling a TBV123 array on a TBV123-FB flybar.
3.0.2 Preparation
Instructs to use EASE FOCUS II software to design the system and calculate flybar mounting points.
3.0.3 Location
Specifies positioning the first TBV123 cabinet upright on a safe, flat surface below the suspension point.
3.0.4 Measured Weights
Refers to Section 2.3 for weights and EASE Focus parameters for system design.
3.0.5 Personnel
States that procedures require experienced, certified, qualified, and authorized personnel (three or more).
Chapter 4: Assembling a TBV118L Array on a TBV123-FB Flybar
4.0.1 Required Components
Lists the components needed to assemble a TBV118L array on a TBV123-FB flybar.
4.0.2 Preparation
Recommends using EASE FOCUS II for system design and flybar mounting hole calculation.
4.0.3 Location
Instructs to position the first TBV118L subwoofer upright on a safe, flat surface.
4.0.4 Measured Weights
Refers to Section 2.3 for weights and EASE Focus parameters for system design.
4.0.5 Personnel
Specifies that procedures must be performed by experienced, certified, qualified, and authorized personnel.
Chapter 5: Assembling a Mixed Array on a TBV123-FB Flybar
5.0.1 Required Components
Lists the components for building a mixed array of one TBV118L subwoofer and two TBV123 cabinets.
5.0.2 Preparation
Recommends using EASE FOCUS II for system design and flybar mounting hole calculation.
5.0.3 Location
Instructs to position the TBV118L subwoofer upright on a safe, flat surface.
5.0.4 Measured Weights
Refers to Section 2.3 for weights and EASE Focus parameters for system design.
5.0.5 Personnel
States that procedures require experienced, certified, qualified, and authorized personnel (three or more).
Chapter 6: Assembling a TBV118L Ground Stack
6.0.1 Required Components
Lists the TBV118L subwoofer as the required component, maximum of 3.
6.0.2 Preparation
Instructs to use EASE FOCUS II software to design the system and calculate ground stack coverage.
6.0.3 Location
Specifies locating subwoofers on a flat, horizontal, dry surface capable of supporting the weight.
6.0.4 Measured Weights
Refers to Section 2.3 for weights and EASE Focus parameters for system design.
6.0.5 Personnel
States that procedures require experienced, certified, qualified, and authorized personnel (three or more).
Chapter 7: Assembling a TBV118L Subwoofer and TBV123 Ground Stack
7.0.1 Required Components
Lists TBV118L subwoofer (max 2) and TBV123 cabinets (max 3) for ground stacking.
7.0.2 Preparation
Instructs to use EASE FOCUS II software to design the system and calculate ground stack coverage.
7.0.3 Location
Specifies locating the TBV118L subwoofer on a flat, horizontal, dry surface capable of supporting weight.
7.0.4 Measured Weights
Refers to Section 2.3 for weights and EASE Focus parameters for system design.
7.0.5 Personnel
States that procedures require experienced, certified, qualified, and authorized personnel (three or more).
Chapter 8: Assembling a TBV123 Array Ground Stack
8.0.1 Required Components
Lists the TBV123-FB flybar and TBV123 cabinets (max 3) for ground stacking.
8.0.2 Preparation
Instructs to use EASE FOCUS II software to design the system and calculate ground stack coverage.
8.0.3 Location
Specifies locating the ground stack on a flat, horizontal, dry surface capable of supporting weight.
8.0.4 Measured Weights
Refers to Section 2.3 for weights and EASE Focus parameters for system design.
8.0.5 Personnel
States that procedures require experienced, certified, qualified, and authorized personnel (three or more).
Chapter 9: Pole Mounting a TBV123 Cabinet on a TBV118L Subwoofer
9.0.1 Required Components
Lists TBV118L subwoofer (max 2) and TBV123 cabinets (max 2) and optional pole rods.
9.0.2 Location
Specifies locating the TBV118L subwoofer on a flat, horizontal, dry surface capable of supporting weight.
9.0.3 Measured Weights
Refers to Section 2.3 for weights and EASE Focus parameters for system design.
9.0.4 Personnel
States that procedures require experienced, certified, qualified, and authorized personnel (three or more).
Chapter 10: Assembling an Inverted TBV123 Array
10.0.1 Required Components
Lists TBV123-FB flybar and TBV123 cabinets (max 4) for inverted array assembly.
10.0.2 Location
Instructs to position the first TBV123 cabinet upright on a safe, flat surface below the suspension point.
10.0.3 Measured Weights
Refers to Section 2.3 for weights and EASE Focus parameters for system design.
10.0.4 Personnel
States that procedures require experienced, certified, qualified, and authorized personnel (three or more).
10.2 Assembling an Inverted Mixed Array
Details assembling an inverted mixed array with a TBV118L cabinet and TBV123 cabinets.
Chapter 11: Using Eyebolts
11.0.1 Required Components
Lists M10 x 40mm eyebolts and required TBV cabinets/subwoofers for suspension.
11.0.2 Measured Weights
Provides weights for individual TBV118L, TBV123, TBV118L-AN, and TBV123-AN units.
11.0.3 Maximum Quantities
Details maximum allowed quantities and system weights for 10:1, 7:1, and 5:1 design factors.
11.0.4 Personnel
States that procedures require experienced, certified, qualified, and authorized personnel (three or more).
Chapter 12: Safety Inspection
Cabinets
Inspect cabinets for cleanliness, condition, cracks, corrosion, and missing parts before assembly.
Flybar
Inspect the flybar for good condition, free from cracks, corrosion, and missing rigging pins or links.
Rigging Pins
Inspect rigging pins for damage, correct operation of locking mechanism, and presence of ball bearings.
Mounting Links
Inspect mounting links, pivot pins, and nuts for condition and correct installation.
Care and Maintenance
Advise on keeping equipment clean, dry, using light lubrication, and proper storage.
Transportation
Recommends using only recommended road cases for transporting loudspeakers and components.
Regularly Scheduled Inspections
Recommends regular, rigorous testing and inspection by qualified personnel (semi-annual/annual).

Table of Contents