VorTek M23 Series Instruction Manual

Vortex volumetric and mass flow meters

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
Pro-V™ Vortex Volumetric and Mass Flow Meters

VorTek Series M22 and M23

Document Number M-000-00010
Rev 07/2011
8475 W I-25 Frontage Rd
Longmont, CO 80504
(303) 682-9999
(888) 386-7835
http://www.vortekinst.com
Suite 300
Fax (303) 682-4368



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Table of Contents
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Summarization of Contents

Chapter 1 Introduction
Pro-V™ Vortex Mass Flow Meters Overview
Introduces Pro-V Vortex Flow Meters, their capabilities, and applications.
Using This Manual
Explains the structure and content of the manual for users.
Note and Safety Information
Highlights important notes, cautions, and warnings throughout the book.
Receipt of System Components
Guides on checking components upon receipt for damage or missing items.
Technical Assistance
Provides information on how to contact technical support for assistance.
How the Pro-V Vortex Mass Flow Meter Operates
Explains the operating principles, including velocity, temperature, and pressure measurement.
Flow Velocity Range
Defines the measurable velocity range for gas and liquid applications.
Temperature and Pressure Measurement
Describes temperature sensing with PRTD and pressure sensing with a transducer.
Flow Meter Configurations
Details in-line vs. insertion models, multivariable options, and materials.
Line Size, Process Connections, and Electronics
Covers meter line sizes, process connections, materials, and electronics options.
Chapter 2 Installation
Installation Overview and Requirements
Introduces installation, site requirements, and unobstructed flow needs.
Series M22 Installation Procedures
Guides for in-line meter installation, including wafer and flange styles.
Series M23 Insertion Installation
Covers insertion meter installation, tapping guidelines, and probe insertion.
Pipe Tapping Guidelines
Provides procedures for cold tap and hot tap operations for meter installation.
Flow Meter Insertion Procedures
Details insertion length formulas and procedures for different connection types.
Wiring Connections
Details wiring for loop power, high power, optional inputs/outputs, and remote electronics.
Chapter 3 Operation Instructions
Initial Setup and Operation
Covers display/keypad, start-up, run mode, and general setup menu usage.
Menu-Driven Configuration
Details parameter configuration via Output, Display, Alarms, Totalizer, Fluid, Units, Time/Date, Diagnostics, Calibration, and Password menus.
Chapter 4 Serial Communications
HART Communications and Wiring
Explains HART protocol, signal modes, and wiring for different meter types.
HART Commands
Details commands for DD Menu, Fluid Menu, Diagnostics, and Review functions.
MODBUS Communications
Covers Modbus overview, wiring, protocol details, and register definitions.
Chapter 5 Troubleshooting and Repair
Hidden Diagnostics and Parameter Values
Explains accessing hidden menus and defines diagnostic parameter values.
Symptom Analysis and Fault Resolution
Guides on identifying and resolving common faults like no output, erratic output, or pressure/temperature faults.
Component Replacement and Returns
Details electronics and pressure sensor replacement, and the process for returning equipment.
Appendix A Specifications
Accuracy, Repeatability, Stability, and Response Time
Details accuracy, repeatability, stability, response time, and material capabilities.
Flow Rates and Pressure Ratings
Provides flow rate tables and pressure ratings for M23 meters.
Output Signals, Communications, and Alarms
Covers output signals, communication protocols, alarms, totalizer, and wetted materials.
Enclosure, Ports, and Mounting
Details enclosure classification, electrical ports, and mounting connection types.
Pressure Ratings and Power Requirements
Lists M23 pressure ratings, transducer ranges, power requirements, and installation categories.
Appendix B Approvals
FM / FMC and ATEX/IECEx Approvals
Lists FM/FMC and ATEX/IECEx specifications and approvals for hazardous environments.
EC Declaration of Conformity
Presents the manufacturer's declaration of conformity to EU directives and standards.
Appendix C Flow Meter Calculations
In-Line Flow Meter Calculation Formulas
Provides formulas for calculating volume flow, mass flow, and flowing velocity.
Insertion Flow Meter Calculation Formulas
Details formulas for calculating velocity, volume flow, and mass flow for insertion meters.
Steam Fluid Calculations
Presents equations for calculating steam density and viscosity.
Gas and Liquid Fluid Calculations
Provides formulas for density and viscosity calculations for gases and liquids.
Appendix D Glossary
Glossary Terms A-H
Defines terms from A to H, including ACFM, ASME, Bluff Body, BTU, Cenelec, Compressibility Factor, CSA, d, D, f, Flow Channel, Flow Profile, FM, Ft, Ft^2, Ft^3, GPM, Hz.
Glossary Terms I-P
Defines terms from I to P, including In-Line Flow Meter, Insertion Flow Meter, Joule, LCD, m, mA, nm3/hr, ΔP, P, ρ act, ρ std, Permanent Pressure Loss, Piezoelectric Crystal, PRTD, psia, psig.
Glossary Terms Q-Z
Defines terms from Q to Z, including Rangeability, Reynolds Number, RTD, Shedder Bar, Strouhal Number, Totalizer, Traverse, Uncertainty, V, VAC, VDC, Vortex.

Table of Contents