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Kärcher Manuals
Pressure Washer
HDS 8/18 M
Service manual
Kärcher HDS 8/18 M Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Detergent Tank
2 Preface
3 Safety Instructions
Hazard Levels
4 Technical Features
General
Connection Performance of Appliance
Pump
Electronics System
Detergent
Accessories
Field of Application
Type Plate
5 Parts of the System
Front View
View from the Back, (Device Without Hose Reel)
View from the Back, (Device with Hose Reel)
Operator Console
Control Panel with LED Indicator
Template Numerical Value Display
Control Panel, View from the Inside
Printed Circuit Board, Control Panel
Control Panel with Display Indication (HDS 13/20 Only)
6 Function
Operating Displays
Maintenance Operating Fluids
Setting Liquid Softener
SB Mode
Storage Compartments
Cover
View from the Right, Cover Removed
Revised Device Design (with Filter before the Pump and Electronic Ignition Transformer)
Service Switch
Fuel Tank
Liquid Softener
Feed Via Tank (Export Variant)
Feed Via RFID (Europe Variant)
Functionality RFID
Swimmer Tank
Detergent Tank
Detergent Tank 2
Detergent Dosing Valve
Motor (Air-Cooled)
Motor (Air-Cooled)
Electrical Box, Air-Cooled Motor
Engine (Water-Cooled)
Engine (Water-Cooled)
Electrical Box, Water-Cooled Engine
Pump
Revised Version with Filter before the Pump
Safety Block
Safety Block (Water Shortage Safeguard Old)
Water Shortage Safeguard as Cartridge
Safety Block (Water Shortage Safeguard New)
Function Water Shortage Safeguard and Dry-Run Protection
Function of Safety Valve
Burner Blower with Fuel Pump
Booster Heater (with Ignition Transformer)
Booster Heater (with Ignition Transformer New)
Type Plate of Heating Coil
Ignition Transformer
Flame Sensor with Holder on the Burner
Sectional View Booster Heater
Burner
Burner
Output, Booster Heater
Hand Spraygun
Pressure and Volume Regulation
Functional Diagram of Pressure Water Operation (Water-Cooled Motor)
Functional Diagram Vacuuming Operation
Vacuuming Operations
Pressure and Volume Regulation
Function Pressure and Volume Regulation
Functional Description of Pressure Switch
Appliance Is Switched off
The Appliance Is Switched on and the Gun Is Open
Gun Is Closed
The Gun Is Reopened When the Appliance Is Switched on
7 Basic Settings and Service Procedures
Remove the Hose Drum
Uninstall / Install High-Pressure Hose
Renew O-Rings Axle, Hose Reel
Uninstall / Install Pipeline with Axle
Uninstall / Install Pressure Gauge
Adjust Safety Valve
Service Functions with LED Display
Set up the Switching off Process
Set up the Leakage Behaviour
Brightness Value of the Flame Sensor
RFID Query
Testing the Temperature Sensor
Testing the Water Temperature Setting and the Programme Switch
Testing the Service Switch
Testing the Sensor
Error Memory
Operating Hours
Gun Switching Operations Since Gun Service
Gun Services
Gun Switches Since Initial Startup
Operation Duration of the Burner Since Burner Service
Burner Service
Burner Operation Since Initial Startup
Operating Hours of the Pump Since Pump Service
Pump Service
Pump Operation Since Initial Startup
Servicefunktionen mit Displayanzeige
Set up the Switching off Process
Set up the Leakage Behaviour
RFID Query
Testing the Water Temperature Setting and the Programme Switch
Testing the Sensors
Error Memory
Operating Hours
Operation Duration of the Burner Since Startup
Pump Services
Quick Overview for Reading the Service Functions
Overview of a Quick Check of the Device Status
Settings, Burner
Installation Air Duct on the Outer Jacket
Adjusting the Working Pressure with the Rotary Regulator on the Gun
Setting the Minimum Working Pressure
Setting the Working Pressure with Standard Gun Without Rotary Knob
Setting the Minimum Working Pressure
8 Care and Maintenance
9 Troubleshooting
Error Messages
Error Message with Service Demand
10 Technical Specifications
11 Special Tools
12 Circuit Diagram
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Control Panel with Led Indicator
2
Troubleshooting
3
Error Messages
4
Circuit Diagram
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HDS 7/12 M, HDS 8/18 M,
HDS 9/18 M, HDS 10/20 M,
HDS 12/18 S, HDS 13/20 S
Service Manual
1
English 5.906-432.0 Rev. 00 (06/15)
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Summarization of Contents
Preface
Safety Instructions
Hazard Levels
Classifies hazards as DANGER, WARNING, and CAUTION.
Technical Features
General Appliance Features
Describes the types of cleaners and their general features.
Connection Performance
Details power ratings and types of appliances.
Pump Specifications
Describes pump type, material, and working pressure.
Electronics System Overview
Lists electronic components and functions.
Detergent System
Details detergent tank capacity and features.
Accessories
Lists available accessories for the appliance.
Field of Application
Lists specific appliance models (HDS 7/12-4 M/MX, etc.).
Type Plate Information
Explains the information found on the appliance's type plate.
Parts of the System
Front View Identification
Identifies components visible from the front of the appliance.
Rear View (No Hose Reel)
Identifies components visible from the back of the appliance.
Rear View (With Hose Reel)
Identifies components visible from the back with hose reel.
Operator Console Overview
Describes the controls and indicators on the operator console.
Control Panel LED Indicators
Explains the function of each LED indicator on the control panel.
Function
Operating Displays
Explains the meaning of various operating and maintenance displays.
Maintenance Fluid Displays
Shows displays related to fluid levels and maintenance needs.
Liquid Softener Settings
Describes how to set the liquid softener based on water hardness.
SB Mode Operation
Explains the function and requirements of SB mode.
Storage Compartments
Appliance Cover Removal
Internal View (Cover Removed)
Revised Device Design Notes
Service Switch Function
Fuel Tank Assembly
Liquid Softener System
Feed via Tank (Export)
Explains liquid softener feed via tank (export variant).
Feed via RFID (Europe)
Explains liquid softener feed using RFID.
RFID Functionality Explained
Explains how the RFID system works for softener bottles.
Swimmer Tank and Valve
Detergent Tanks
Detergent Tank 1 Details
Details detergent tank 1, suction hose, and level sensor.
Detergent Tank 2 Details
Details detergent tank 2, suction hose, and level sensor.
Detergent Dosing Valve
Motor Assembly
Air-Cooled Motor Components
Identifies components of the air-cooled motor.
Air-Cooled Motor Sectional View
Shows a sectional view of the air-cooled motor.
Electrical Box (Air-Cooled Motor)
Engine Assembly
Water-Cooled Engine Components
Identifies components of the water-cooled engine.
Water-Cooled Engine Sectional View
Shows a sectional view of the water-cooled engine.
Electrical Box (Water-Cooled Engine)
Pump Assembly
Pump Components Identification
Identifies components of the pump.
Revised Pump Design (with Filter)
Safety Systems
Safety Block Components
Identifies components of the safety block.
Old Water Shortage Safeguard
Shows the older design of the water shortage safeguard.
Cartridge Water Shortage Safeguard
Describes the cartridge-based water shortage safeguard.
New Water Shortage Safeguard
Shows the new design of the water shortage safeguard.
Water Shortage & Dry-Run Protection
Safety Valve Function
Burner System Components
Burner Blower & Fuel Pump
Identifies components of the burner blower and fuel pump.
Booster Heater (Standard)
Heating Coil Type Plate
Explains how to read the heating coil type plate.
Booster Heater (New Design)
Ignition Transformer Types
Flame Sensor Assembly
Booster Heater Sectional View
Booster Heater Operation
Booster Heater Operation Mode
Explains how the booster heater and burner operate.
Steam Operation Preparation
Details preparations and settings for steam operation.
Burner Components Identification
Burner Ignition and Adjustment
Booster Heater Output Components
Hand Spraygun Components
Pressure & Volume Regulation
Functional Diagrams
Pressure Water Operation (Water-Cooled)
Shows a functional diagram of the pressure water operation.
Vacuuming Operation Diagram
Shows a functional diagram of vacuuming operation.
Vacuuming Operations Procedure
Pressure and Volume Regulation Diagram
Pressure & Volume Regulation Functions
Pressure Switch Operation
Pressure Switch Operation (Appliance Off)
Explains the pressure switch operation when the appliance is off.
Pressure Switch Operation (On, Gun Open)
Describes pressure switch function when appliance is on and gun is open.
Pressure Switch Operation (Gun Closed)
Describes pressure switch function when the gun is closed.
Pressure Switch Operation (On, Gun Reopened)
Describes pressure switch function when gun is reopened.
Basic Settings & Service Procedures
Hose Drum & High-Pressure Hose
Steps to remove the hose drum and manage the high-pressure hose.
Hose Reel O-Ring Replacement
Steps to replace O-rings on the hose reel axle.
Pipeline with Axle Installation
Instructions for removing and installing the pipeline with axle.
Pressure Gauge Installation
Steps to uninstall and install the pressure gauge.
Safety Valve Adjustment
Explains how to adjust the safety valve.
Service Functions via LED Display
Switch-Off Process Configuration
Leakage Behaviour Configuration
Flame Sensor Brightness Test
RFID System Query
Temperature Sensor Test
Temp Setting & Program Switch Test
Service Switch Setting Display
Sensor Status Test
Error Memory Diagnostics
Maintenance Counters Overview
Service Function Quick Guide
Maintenance Reset Procedures
Device Status Quick Check
Burner Settings Adjustment
Air Duct Installation
Adjusting Working Pressure (Rotary Gun)
Setting Maximum Working Pressure (Rotary)
Steps to set the maximum working pressure.
Setting Minimum Working Pressure (Rotary)
Steps to set the minimum working pressure.
Adjusting Working Pressure (Standard Gun)
Setting Maximum Working Pressure (Standard)
Steps to set max working pressure with standard gun.
Setting Minimum Working Pressure (Standard)
Steps to set min working pressure with standard gun.
Troubleshooting Guide
Device Not Running Issues
Troubleshooting steps for a non-operational device.
Performance Issues (Pressure, Heating)
Troubleshooting for low pressure or heating problems.
Control LED & System Errors
Troubleshooting for LED indicators and system shutdowns.
Detergent & HP System Problems
Troubleshooting detergent function and HP system issues.
Leaks & Pump Vibration
Troubleshooting water/oil leaks and pump vibration.
General Error Messages
Service Demand Error Messages
Technical Specifications
Appliance Model & Document References
Lists appliance types, numbers, diagrams, and instructions.
Tightening Torque Specifications
Specifies torque values for various components.
Special Tools List
Circuit Diagrams
Table of Contents
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