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16V2000M91
Operating instructions manual
MTU 16V2000M91 Operating Instructions Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Operating Instructions
Table of Contents
1 Safety
Important Provisions for All Products
Personnel and Organizational Requirements
Safety Regulations for Startup and Operation
Safety Precautions When Working on the Engine
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
Compressed Air
Standards for Safety Notices in the Text
2 Transport
Transport 2.1 Transportation
Transportation
Lifting Requirements
Engine Side and Cylinder Designations
3 General Information
Product Description
Engine Layout - 2000 M91 Engines
12/16V 2000 M91 Engine Data
4 Technical Data
Firing Order
Main Engine Dimensions
LOP Controls (Without Blue Line Automation System)
5 Operation
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
Putting the Engine into Operation after Scheduled Out-Of-Service Period
Engine Start at LOP (Without Blueline Automation System)
Starting the Engine at the Blueline Automation System (Control Stand)
Engine Emergency Stop at Blueline Automation System (Control Stand)
Operational Checks
Coupling - Engaging from LOP
Coupling - Disengaging from LOP
Waterjet - Flushing from LOP (Optional)
Engine Shutdown at LOP
Engine Shutdown at LOP (Without Blueline Automation System)
Stopping the Engine at the Blueline Automation System (Control Stand)
Emergency Engine Shutdown at LOP (Without Blueline Automation System)
After Stopping the Engine
Plant - Cleaning
6 Maintenance
Maintenance Task Reference Table [QL1]
7 Troubleshooting
LOP Fault Messages
Engine
Engine - Barring Manually
Engine - Barring with Starting System
8 Task Description
Cylinder Liner
Cylinder Liner - Endoscopic Examination
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
Crankcase Breather
Crankcase Breather - Cleaning Oil Pre-Separator Element
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
Valve Drive
Valve Clearance - Check and Adjustment
Adjusting Valve Clearance
Cylinder Head Cover - Removal and Installation
Injection Pump / HP Pump
Injection Pump - Replacement
Injection Pump - Removal and Installation
Injection Valve / Injector
Injector - Replacement
Injector - Removal and Installation
Fuel System
HP Fuel Line - Pressure Pipe Neck Replacement
Fuel - Draining
Fuel System - Venting
Fuel Filter
Fuel Filter - Replacement
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
Fuel Prefilter - Draining
Fuel Prefilter - Flushing
Fuel Prefilter - Filter Element Replacement
Charge-Air Cooling
Air Filter
Air Filter – Removal and Installation
Air Intake
Air Flap – Check Ease of Movement
Exhaust Flap with Actuator
Starting Equipment
Lube Oil System, Lube Oil Circuit
Engine Oil – Change
Oil Filtration / Cooling
Engine Oil Filter – Replacement
Centrifugal Oil Filter and Filter Sleeve Cleaning and Replacement
Circuit
Engine Coolant – Level Check
Engine Coolant – Change
Engine Coolant – Draining
Engine Coolant ‒ Filling
HT Coolant Pump ‒ Relief Bore Check
Engine Coolant – Sample Extraction and Analysis
Raw Water Pump with Connections
Raw Water Pump – Relief Bore Check
Belt Drive
Battery-Charging Generator
Battery-Charging Generator Drive – Drive Belt Replacement
Engine Mounting / Support
Universal Shaft
Wiring (General) for Engine/Gearbox/Unit
Accessories for (Electronic) Engine Governor / Control System
Engine Monitoring Unit and Connectors Cleaning
Start Interlock Limit Switch – Check
Engine Control Unit – Plug Connection Check
Engine Monitoring Unit – Plug Connection Check
Installation
Emergency Instrumentation (Local Operating Panel)
LOP – Visual Inspection
LOP – Test Procedures
9 Appendix A
Abbreviations
MTU Contact Persons/Service Partners
10 Appendix B
Special Tools
Index
Advertisement
Quick Links
1
12/16V 2000 M91 Engine Data
2
Maintenance Task Reference Table [Ql1]
3
Maintenance
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Operating Instructions
Diesel Engine
12V2000M91
16V2000M91
MW15409/04E
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