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16V2000M91
MTU 16V2000M91 Manuals
Manuals and User Guides for MTU 16V2000M91. We have
1
MTU 16V2000M91 manual available for free PDF download: Operating Instructions Manual
MTU 16V2000M91 Operating Instructions Manual (169 pages)
Brand:
MTU
| Category:
Engine
| Size: 21.37 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Personnel and Organizational Requirements
7
Safety Regulations for Startup and Operation
8
Safety Precautions When Working on the Engine
9
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
12
Compressed Air
13
Standards for Safety Notices in the Text
14
2 Transport
15
Transport 2.1 Transportation
15
Transportation
15
Lifting Requirements
16
Engine Side and Cylinder Designations
20
3 General Information
20
Product Description
21
Engine Layout - 2000 M91 Engines
29
12/16V 2000 M91 Engine Data
30
4 Technical Data
30
Firing Order
33
Main Engine Dimensions
34
LOP Controls (Without Blue Line Automation System)
35
5 Operation
35
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
37
Putting the Engine into Operation after Scheduled Out-Of-Service Period
38
Engine Start at LOP (Without Blueline Automation System)
39
Starting the Engine at the Blueline Automation System (Control Stand)
40
Engine Emergency Stop at Blueline Automation System (Control Stand)
41
Operational Checks
42
Coupling - Engaging from LOP
43
Coupling - Disengaging from LOP
44
Waterjet - Flushing from LOP (Optional)
45
Engine Shutdown at LOP
46
Engine Shutdown at LOP (Without Blueline Automation System)
46
Stopping the Engine at the Blueline Automation System (Control Stand)
47
Emergency Engine Shutdown at LOP (Without Blueline Automation System)
48
After Stopping the Engine
49
Plant - Cleaning
50
6 Maintenance
51
Maintenance Task Reference Table [QL1]
51
7 Troubleshooting
52
LOP Fault Messages
55
Engine
64
Engine - Barring Manually
64
Engine - Barring with Starting System
65
8 Task Description
64
Cylinder Liner
66
Cylinder Liner - Endoscopic Examination
66
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
68
Crankcase Breather
70
Crankcase Breather - Cleaning Oil Pre-Separator Element
70
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
71
Valve Drive
73
Valve Clearance - Check and Adjustment
73
Adjusting Valve Clearance
74
Cylinder Head Cover - Removal and Installation
76
Injection Pump / HP Pump
77
Injection Pump - Replacement
77
Injection Pump - Removal and Installation
78
Injection Valve / Injector
81
Injector - Replacement
81
Injector - Removal and Installation
82
Fuel System
85
HP Fuel Line - Pressure Pipe Neck Replacement
85
Fuel - Draining
87
Fuel System - Venting
88
Fuel Filter
90
Fuel Filter - Replacement
90
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
92
Fuel Prefilter - Draining
93
Fuel Prefilter - Flushing
95
Fuel Prefilter - Filter Element Replacement
97
Charge-Air Cooling
109
Air Filter
110
Air Filter – Removal and Installation
111
Air Intake
112
Air Flap – Check Ease of Movement
113
Exhaust Flap with Actuator
114
Starting Equipment
115
Lube Oil System, Lube Oil Circuit
116
Engine Oil – Change
117
Oil Filtration / Cooling
118
Engine Oil Filter – Replacement
119
Centrifugal Oil Filter and Filter Sleeve Cleaning and Replacement
121
Circuit
124
Engine Coolant – Level Check
129
Engine Coolant – Change
130
Engine Coolant – Draining
131
Engine Coolant ‒ Filling
132
HT Coolant Pump ‒ Relief Bore Check
133
Engine Coolant – Sample Extraction and Analysis
134
Raw Water Pump with Connections
135
Raw Water Pump – Relief Bore Check
136
Belt Drive
137
Battery-Charging Generator
138
Battery-Charging Generator Drive – Drive Belt Replacement
140
Engine Mounting / Support
141
Universal Shaft
142
Wiring (General) for Engine/Gearbox/Unit
143
Accessories for (Electronic) Engine Governor / Control System
144
Engine Monitoring Unit and Connectors Cleaning
145
Start Interlock Limit Switch – Check
146
Engine Control Unit – Plug Connection Check
147
Engine Monitoring Unit – Plug Connection Check
148
Installation
149
Emergency Instrumentation (Local Operating Panel)
150
LOP – Visual Inspection
151
LOP – Test Procedures
153
9 Appendix A
155
Abbreviations
155
MTU Contact Persons/Service Partners
158
10 Appendix B
159
Special Tools
159
Index
167
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