Related Manuals for MTU 16 V 2000 M96
Summarization of Contents
Safety
Important Requirements for All Products
Details general safety requirements, nameplate identification, and intended use.
Personnel and Organizational Requirements
Outlines requirements for personnel, training, and protective equipment.
Transport
Provides guidelines for safe engine transport and setting down procedures.
Safety Requirements for Startup and Operation
Covers safety measures for initial startup, operation, and emergency stops.
Safety Requirements for Maintenance and Repair Work
Details safety precautions before, during, and after maintenance and repair tasks.
Fire Prevention, Environmental Protection, Fluids, Lubricants, Auxiliary Materials
Addresses fire prevention, environmental protection, and handling of fluids and lubricants.
Standards for Safety Notices in the Text
Explains the meaning and usage of safety notice symbols (DANGER, WARNING, CAUTION, NOTICE).
General Information
Torque Specifications for Screws and Nuts
Provides detailed torque specifications for various screw and nut sizes based on standards.
Engine Side and Cylinder Designations
Explains the standard method for identifying engine sides and cylinder numbering.
Product Description
Describes the engine's main features, including fuel, turbocharging, lube oil, and cooling systems.
Engine Layout
Illustrates and labels key components of the engine from the free and driving ends.
Sensors and Actuators – Overview
Identifies sensors and actuators on the engine's driving and free ends, and on its sides and top.
Technical Data
12V 2000 M86/M96/M96L Engine Data
Presents reference conditions, power ratings, and model-related data for 12V engines.
16V 2000 M86/M86/M96L Engine Data
Details reference conditions, power ratings, and model-related data for 16V engines.
Firing Order
Lists the firing sequence for 12V and 16V engine configurations.
Engine – Main Dimensions
Provides overall length, width, and height dimensions for different engine models.
Operation
Putting the Engine into Operation After Extended Out-of-Service Periods (>3 Months)
Details the procedure for recommissioning an engine after prolonged storage.
Engine – Putting into Operation After Scheduled Out-of-Service Period
Outlines steps for putting the engine back into operation after routine scheduled downtime.
Operational Checks
Lists essential visual and auditory checks to perform during engine operation.
Starting the Engine
Describes the process and points from which the engine can be started.
Engine – Shutdown
Explains the correct procedure for shutting down the engine, including a warm-down period.
Emergency Engine Stop
Details how to initiate an emergency engine stop and its implications.
After Stopping the Engine
Covers actions to take after the engine has been stopped, especially for extended periods.
Plant – Cleaning
Provides instructions and safety precautions for cleaning the engine and associated plant equipment.
Maintenance
Maintenance Task Reference Table [QL1]
A table referencing specific maintenance tasks and their corresponding page numbers for execution.
Troubleshooting
Troubleshooting
Provides a guide to diagnosing and resolving common engine issues based on symptoms.
Task Description
SOLAS
Details the installation of SOLAS shielding as per MTN 5233 standard.
Engine
Covers engine-specific tasks like barring manually and cranking.
Cylinder Liner
Provides instructions for inspecting cylinder liners using endoscopic and visual methods.
Crankcase Breather
Explains the process for cleaning oil pre-separator elements and replacing oil separator elements.
Valve Drive
Details the removal, installation, and adjustment procedures for cylinder head covers and valve clearance.
Injection Pump / HP Pump
Describes how to fill the HP fuel pump with engine oil.
Injector
Covers the replacement procedure for injectors, including removal and installation.
Fuel System
Details the procedure for venting the fuel system.
Fuel Filter
Explains how to replace fuel filters and prefilters, including differential pressure checks.
Charge-Air Cooling
Guides on checking the intercooler's condensate drain line for discharge and obstructions.
Air Filter
Covers the replacement of the air filter and resetting the contamination indicator.
Air Intake
Describes how to check the signal ring position of the air intake service indicator.
Starting Equipment
Details how to check the condition of the starter.
Lube Oil System, Lube Oil Circuit
Explains how to check and change the engine oil level and perform oil changes.
Oil Filtration / Cooling
Details the procedure for replacing the engine oil filter.
Coolant Circuit, General, High-Temperature Circuit
Covers draining, filling, checking coolant levels, and sampling/analysis.
Low-Temperature Circuit
Details the procedure for draining the charge-air coolant.
Raw Water Pump with Connections
Explains how to perform a relief bore check on the raw water pump.
Engine Mounting / Support
Covers checking engine mounting screws and the condition of resilient mounts.
Belt Drive
Details how to perform a condition check on the drive belts.
Battery-Charging Generator
Explains the procedure for replacing the drive belt for the battery-charging generator.
Wiring (General) for Engine/Gearbox/Unit
Guides on checking the engine wiring for damage and proper connections.
Accessories for (Electronic) Engine Governor / Control System
Covers cleaning engine governor components, connectors, EMU, EIM, and checking plug connections.
Appendix A
List of Abbreviations
Provides an alphabetical list of abbreviations and their meanings used in the manual.
MTU Contact Persons/Service Partners
Lists contact information for MTU support, including a 24h hotline and spare parts service.
Appendix B
Special Tools
Lists special tools required for various maintenance and repair tasks, with part numbers and usage references.
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