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16 V 2000 M96
MTU 16 V 2000 M96 Manuals
Manuals and User Guides for MTU 16 V 2000 M96. We have
1
MTU 16 V 2000 M96 manual available for free PDF download: Operating Instructions Manual
MTU 16 V 2000 M96 Operating Instructions Manual (139 pages)
Diesel engine
Brand:
MTU
| Category:
Engine
| Size: 29.89 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Requirements for All Products
5
Personnel and Organizational Requirements
6
Transport
7
Safety Requirements for Startup and Operation
8
Safety Requirements for Maintenance and Repair Work
9
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
12
Compressed Air
13
Standards for Safety Notices in the Text
14
2 General Information
15
Torque Specifications for Screws and Nuts
15
Installation
23
Engine Side and Cylinder Designations
26
Product Description
27
Engine Layout
33
Sensors and Actuators - Overview
35
3 Technical Data
40
2000 M86/M96/M96L Engine Data
40
2000 M86/M86/M96L Engine Data
43
Firing Order
46
Engine - Main Dimensions
47
4 Operation
48
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
48
Engine - Putting into Operation after Scheduled Out-Of-Service-Period
49
Operational Checks
50
Starting the Engine
51
Engine - Shutdown
52
Emergency Engine Stop
53
After Stopping the Engine
54
Plant - Cleaning
55
5 Maintenance
56
Maintenance Task Reference Table [QL1]
56
6 Troubleshooting
57
7 Task Description
60
Solas
60
SOLAS Shielding as Per MTN 5233 - Installation
60
SOLAS Shielding - Installation
61
Installation Locations for SOLAS Shielding
62
Engine
67
Engine - Barring Manually
67
Engine - Cranking on Starting System
68
Cylinder Liner
69
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
69
Cylinder Liner - Endoscopic Examination
71
Crankcase Breather
73
Crankcase Breather - Cleaning Oil Pre-Separator Element
73
Crankcase Breather - Oil Separator Element Replacement, Diaphragm Check and Replacement
74
Valve Drive
76
Cylinder Head Cover - Removal and Installation
76
Valve Clearance - Check and Adjustment
77
Adjusting Valve Clearance
78
Injection Pump / HP Pump
79
HP Fuel Pump - Filling with Engine Oil
79
Injector
80
Injector - Replacement
80
Injector - Removal and Installation
81
Installation
82
Fuel System
83
Fuel System - Venting
83
Fuel Filter
84
Fuel Filter - Replacement
84
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
85
Fuel Prefilter - Draining
86
Fuel Prefilter - Flushing
88
Fuel Prefilter - Filter Element Replacement
90
Charge-Air Cooling
92
Intercooler - Checking Condensate Drain Line for Coolant Discharge and Obstruction
92
Air Filter
93
Air Filter - Replacement
93
Air Filter - Removal and Installation
94
Air Intake
95
Service Indicator - Signal Ring Position Check
95
Starting Equipment
96
Starter - Condition Check
96
Lube Oil System, Lube Oil Circuit
97
Oil Filtration / Cooling
99
Coolant Circuit, General, High-Temperature
100
Draining Engine Coolant
105
Engine Coolant – Sample Extraction and
108
Low-Temperature Circuit
109
Raw Water Pump with Connections
110
Engine Mounting / Support
111
Engine Mounting – Checking Condition of
112
Belt Drive
113
Battery-Charging Generator
114
Wiring (General) for Engine/Gearbox/Unit
115
Accessories for (Electronic) Engine
116
EMU and Connectors – Cleaning
117
Engine Governor Plug Connections – Check
118
Engine Monitoring Unit EMU 8 – Plug
119
Interface Module EIM Plug Connections
120
Engine Control Unit – Self-Test
121
Engine Governor ECU 9 – Removal and
122
Engine Monitoring Unit – Removal and
123
Engine Interface Module EIM – Removal and
124
Diagnostic Features of EIM
125
8 Appendix A
128
MTU Contact Persons/Service Partners
130
9 Appendix B
131
Index
138
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