Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.
Table of Contents Limited Warranty ..Inside Front Cover Starting and Stopping Engine ..28 Foreword ..........1 Braking ..........31 Declaration of Conformity....... 2 Emergency Stopping......32 Snowmobile Safety Rules ...... 3 Throttle/Ignition Monitor Switch..32 General Information ......4-27 Varying Altitude Operation ....34 Snowmobile Identification....
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ACCESSORIES. Only genuine Arctic Cat parts, oil, and accessories are engi- neered to meet the standards and requirements of your Arctic Cat Snowmobile. For a complete list of accessories, refer to the current Arctic Cat Accessory Cat- alog. To aid in service and maintenance procedures on these snowmobiles, an Illustrated Parts Manual and a Service Manual are available through your local Arctic Cat Snowmobile dealer.
Always wear a helmet and eye protection. Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling.
DECLARATION OF CONFORMITY Application of council directives: EMC Directive 89/336/EEC Issued by European Commission. EC Machinery Directive 98/37/EC Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2010Z1NEBUSG S2010Z1NEXUSG S2010F5DFCUSG S2010F5CLXUSG S2010F6DEPUSG S2010F8HEFUSG S2010F8HLXUSG S2010F8HEPUSG S2010F8HLEUSG S2010CFHRCUSG S2010CFHEXUSB S2010CFLRCUSG...
No warranty will be allowed The Arctic Cat Snowmobile has two by Arctic Cat Inc. if the engine serial important identification numbers. The number or VIN is removed or muti- Vehicle Identification Number (VIN) is lated in any way.
F5/F6 Sno Pro/F8/F-Series Z1/Z1 Turbo Models 0743-518 CFR Models 0743-441 GASOLINE-OIL line, a 230 main jet must be installed if using an oxygenated gasoline. Recommended Gasoline (F 570 When using ethanol blended gasoline, Model) it is not necessary to add a gasoline antifreeze since ethanol will prevent The recommended gasoline to use in the accumulation of moisture in the...
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Do not use white gas or gasoline containing methanol. Only Arctic The recommended oil to use in the oil- Cat approved gasoline additives injection system is Arctic Cat 50:1 should be used. Injection Oil (for F5 and F 570 models) or Arctic Cat Synthetic APV 2-Cycle...
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Break-In Gas/Oil CAUTION Mixing Instructions (CFR /2-Stroke F-Series Any oil used in place of the recom- Models) mended oil could cause serious engine damage. Before mixing gasoline and oil, make Recommended Engine sure the oil is at room temperature (20° Oil (F-Series Z1/Z1 C/68°...
(CFR /2-Stroke F-Series Models) DO NOT use premixed fuel in the snowmobile gas tank. Engine dam- The Arctic Cat engine (when new or age will occur. rebuilt) requires a short break-in period To ensure trouble-free operation, care- before the engine is subjected to heavy ful adherence to the following break-in load conditions.
SPEEDOMETER / By pushing the left button (with speed TACHOMETER being displayed) for more than two seconds, the display will change These snowmobiles are equipped with between standard mph or metric kph. two different speedometer/tachometer Release the button when desired dis- styles.
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Steady Flash Coolant Temperature error, take the snowmobile to an autho- (Coolant Above 115° C (239° F). rized Arctic Cat Snowmobile dealer for Temperature Icon) service. If not under warranty, this ser- Constant On Coolant Temperature vice is at the discretion and expense of (Coolant Above 117°...
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Arctic Cat Snowmobile dealer for 1. With the engine off, remove the service. If not under warranty, this ser-...
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NOTE: When air can no longer E. Select Button be heard purging from oil pump F. Decrement Button bleed, tighten the bleed bolt to 7.5 ft-lb. G. Service CAUTION H. Charging System (F-Series Z1/ Z1 Turbo Models) Do not attempt to start the engine RPM/MPH (kph) with the bleed bolt open.
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NOTE: If MPH has been selected With clock selected on the display by pushing and holding the select button in the speed readout, the altitude value will be displayed in feet. If for two seconds, the option of selecting kph has been selected in the the 12-hour or 24-hour clock mode is speed readout, the altitude value...
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(Coolant ture Above 110° C sible, take the snowmobile to an autho- Temperature Icon) (230° F). rized Arctic Cat Snowmobile dealer for Constant On Coolant Tempera- service. If not under warranty, this ser- (Coolant ture Above 115° C...
Oil Pressure Warning NOTE: When air can no longer Icon (F-Series Z1/ be heard purging from oil pump Z1 Turbo Models) bleed, tighten the bleed bolt to 7.5 ft-lb. The Oil Pressure Warning Icon indi- CAUTION cates engine oil pressure, not the oil level;...
CFR /2-Stroke F-Series Models Code Trouble Failure in the fuel system. Additional codes are displayed on the Failure in injector (PTO). readout screen. Refer to the following Failure in injector (MAG). chart for diagnostic codes. Failure in barometric pressure sen- sor.
“flip” the secure. cam lever up. CAUTION If at any time the lock pin will not engage into the locked position, do NOT operate the snowmobile. Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for service. 741-427A GENERAL INFORMATION...
(F-Series Z1/Z1 Turbo EXHAUST SYSTEM Models) The exhaust system is designed to NOTE: Arctic Cat does not rec- reduce noise and to improve the total ommend jump-starting a snowmo- performance of the engine. If any bile with a dead battery but rather...
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2. Inspect the battery for any signs of 6. Attach one clamp of the positive electrolyte leaks, loose terminals, (red) cable to the positive (+) termi- or bulging sides. Leaking or bulg- nal (1) of the dead battery (C) being ing battery cases may indicate a careful not to touch any metal with frozen or shorted battery.
See an authorized Arctic Cat Snowmo- When filling the cooling system reser- bile dealer for further information. voir, use an ethylene glycol-based cool-...
Kits delivery problem is suspected, take the are available to either stiffen or soften snowmobile to an authorized Arctic Cat gas shock valving. If changes in shock Snowmobile dealer. If not under war- valving are desired, see an authorized ranty, this service is at the discretion and Arctic Cat Snowmobile dealer.
1. Using appropriate stud template Accelerated wear strip wear caused by (see chart), mark the desired stud operating on hard-packed snow condi- pattern to be used. tions is NOT covered under Arctic Cat Inc. warranty policy. Stud Template Chart TRACK STUDS Track Length 128 in.
4. To shift into forward, stop the ! WARNING snowmobile and all the engine to Do not operate a snowmobile with idle (under 3000 RPM - F5/F6 Sno loose studs as they may be thrown Pro models); then press the button from the track.
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Operating in Reverse NOTE: Correct drive belt tension (deflection) is important for the CAUTION reverse function to operate prop- erly. If the belt is too tight, difficulty Never engage the electric starter or in engaging reverse will be experi- pull the recoil starter rope with the enced (the reverse function will engine is running or when operat-...
5. The reverse function is cancelled 3. Press down on the rear of the seat; whenever the engine is shut off. then secure the seat by releasing the seat adjuster lever. CAUTION ! WARNING On the CFR models after reversing in deep powder snow conditions, Make sure the seat is securely make sure the snowflap does not...
This creates a “high port” exhaust design calibrated to provide CAUTION maximum performance at high RPM. The correct engine oil to use in these models is Arctic Cat Syn- thetic APV 2-Cycle Oil (p/n 4639- 348). Any substitute may cause an APV malfunction. This...
A qualified, take the snowmobile to reading of either 0 ohm or infinity indi- an authorized Arctic Cat Snowmo- cates a failed sensor. bile dealer for this service. This service is at the discretion and expense of the snowmobile owner.
OPERATING INSTRUCTIONS STARTING AND STOPPING ENGINE It is imperative that the brake system be checked for wear and proper opera- tion and that all safety checks found in the accompanying Snowmobile Safety Handbook performed before attempting to start the engine. Also, on the F 570 model, be sure the cor- 741-328A rect carburetor main jets for the...
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CAUTION To avoid damaging the recoil starter, DO NOT pull the recoil rope to its limit or release the recoil han- dle from an extended position. Allow the rope to rewind slowly. NOTE: On electric start models, rotate the key to the START posi- 0725-001 tion;...
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Turbo models if spark plugs must scuffing caused by insufficient be replaced, take the snowmobile warm-up will not be covered by to an authorized Arctic Cat Snow- warranty. Also, do not idle the mobile dealer for inspection and engine for excessively long peri- service.
! WARNING 1. Use the brakes wisely. Each time the brakes are applied in all Use only Arctic Cat approved hydraulic brake systems (including brake fluid. Never substitute or mix automotive applications), heat is different types or grades of brake transferred to the brake fluid.
If ice the snowmobile to an authorized forms in the throttle system or if there Arctic Cat Snowmobile dealer for is some other malfunction of the throt- service. If not under warranty, this tle system resulting in a loss of return...
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NOTE: If the throttle control lever problem. Take the snowmobile to operates properly and the engine an authorized Arctic Cat Snowmo- does not start, compress the throt- bile dealer for service. If not under tle lever slightly (approximately 1/8...
On the F 570 model, the the engine, take the snowmobile to information is incorporated into the an authorized Arctic Cat Snowmo- Carburetor Jet Chart decal. bile dealer for service as soon as possible. If not under warranty, ...
Belt sub-section); then remove the driven pulley. NOTE: If excessive oil deposits are noticed, take the snowmobile to an authorized Arctic Cat Snow- 744-133D mobile dealer for service. If not NOTE: To aid in draining the under warranty, this service is at...
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Belt sub-section); then remove the fill plug. driven pulley. 8. Pour Arctic Cat ACT Drive Flush 15. Tip the snowmobile onto its right Fluid (p/n 4639-333) into the side and place a piece of cardboard check/fill hole;...
CAUTION and bottom of the spindle. Wipe excess grease from the spindle. The correct lubricant to use in the gear case is Arctic Cat Synthetic CFR Models ACT Gear Case Fluid (see chart). Any substitute may cause serious damage to the drive system.
Wipe excess grease from the arms. F-Series/Z1 Turbo Models 0741-440 REAR SUSPENSION 0741-376 (Every 40 Operating 4. Lubricate the grease fittings with Hours) low-temperature grease. NOTE: Arctic Cat recommends that Arctic Cat Low-Temp Grease (p/n 4639-365) be used for this pro- cedure. LUBRICATION...
DO NOT OPERATE THE SNOWMOBILE. Take the snow- 2. Clean any debris from inside the mobile to an authorized Arctic Cat air intake plenum. Snowmobile dealer for inspection and adjustment or repair. If not under war-...
(F 570 Model) ter, check to be sure that the fuel hoses do not contact any hot or Arctic Cat recommends that the in-line rotating components. fuel filter be checked weekly. The in-line In-Line Fuel Filter fuel filter is located just in front of the fuel pump inlet fitting.
NORMAL gasoline before storage. Arctic Cat range on the stick. Fuel Stabilizer (p/n 0436-907) should also be added to the last tank of gaso- line before storage.
0741-490 ZJ003A 4. Remove the drain plugs and allow NOTE: To attain an accurate oil the oil to drain completely. level reading, do not thread the stick into the reservoir. NOTE: At this point, remove the strainer from the oil reservoir to 4.
NOTE: If the warning icon does not illuminate, take the snowmo- 1. Remove the two torx-head screws bile to an authorized Arctic Cat securing the console to the chassis; Snowmobile dealer for service. If then lift up the rearward end of the...
If the owner does not feel COLD mark and if coolant has qualified, take the snowmobile to been added, immediately inspect an authorized Arctic Cat Snowmo- for leakage and/or damage. If leak- bile dealer for this service. This age or damage is detected, take...
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Synchronizing Piston 2. Loosen the jam nut securing each Valves choke cable adjuster. Rotate each choke cable adjuster clockwise 1. Remove the air-intake silencer until it bottoms against the brass boots from the silencer to access plunger cap. the intake bores. 2.
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NOTE: There must be free-play NOTE: If cable free-play gap is in the throttle lever on all models. not correct, rotate each swivel adapter an equal amount until rec- ! WARNING ommended free-play is achieved. Each piston valve must be resting Be sure to tighten the swivel against the tip of its idle speed adapter jam nuts securely.
If a tachometer is not available, Arctic Cat Snowmobile dealer for care must be taken not to adjust this service. This service is at the engine idle speed too high.
(up to 10% ethanol replaced, take the snowmobile to or up to 15% MTBE), the carburetor an authorized Arctic Cat Snowmo- main jet must be one size larger bile dealer for inspection and ser- than the main jet required for regu- vice.
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Removing/Installing Checking Spark Plugs Spark Plugs (2-Stroke To see if the spark plugs being used are F-Series Models) of the proper heat range (after the NOTE: On the F 570 model, the snowmobile has been operated under normal driving conditions), remove the console does not have to be spark plugs and examine the condition removed.
If a spark plug is light gray, white, or black and another is tan or light brown, take the snowmobile to an authorized Arctic Cat Snowmobile dealer for inspection and service. If not under warranty, this service is at the discretion and expense of the snowmobile owner.
Take the snowmobile to an autho- 7. Once the proper length has been rized Arctic Cat Snowmobile dealer attained, hold the adjusting nut in for this service. place and tighten the jam nut ...
BATTERY (Electric 1. Remove negative battery Start) cable; then remove the positive cable and on the standard battery, These standard and sealed batteries the battery vent tube. Remove the after being in service require regular battery from the snowmobile. Care cleaning and recharging in order to should be taken not to damage the deliver peak performance and maxi-...
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NOTE: If the battery voltage is 5. Using a multimeter, test the battery 11.5 DC Volts or less, some char- voltage. The meter must read no gers may “cut off” and fail to less than 12.5 DC Volts for a fully charge.
If the fuse continues to blow, take the snowmobile to an authorized Arctic Cat Snowmo- bile dealer for service. If not under warranty, this service is at the discre-...
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Take the snowmobile NOTE: If the sight glass appears to an authorized Arctic Cat Snowmo- dark, there is a sufficient amount bile dealer for this service. This service of fluid in the reservoir.
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The condition of the brake pads must 1. Remove the reservoir cover and be checked daily and changed if worn fill the reservoir with Arctic Cat or damaged. To check and change the approved brake fluid. brake pads, use the following proce-...
1. Measure the thickness of both 8. Remove the reservoir cover and brake pads. The brake pad thick- remove the remaining fluid; then ness must be greater than 5.0 mm fill the reservoir with fresh fluid (0.20 in.). If the brake pad thick- and install the cover.
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CAUTION deflection. Available shim washers from Arctic Cat are p/n 0648-714 Never run the engine with the drive (0.090 in.) - one included in the tool belt removed. Excessive revving of kit, p/n 0648-715 (0.030 in.), and p/n...
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Removing Drive Belt NOTE: Changing a drive belt can be done by the snowmobile owner if qualified to do so. If the owner does not feel qualified, take the snowmobile to an authorized Arc- tic Cat Snowmobile dealer for this service.
If extremely loose, the idler wheels may climb over the track lugs forcing the track against the tunnel causing the track to “lock.” Arctic Cat recommends that the track tension be checked daily during the first 300 miles of operation...
TRACK ALIGNMENT Proper track alignment is obtained when the rear idler wheels are equal distance from the inner track drive lugs. Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arc- tic Cat recommends that the track alignment be checked once a week or 739-636B...
NOTE: Allow the track to coast to a stop. DO NOT apply the brake because it could produce an inac- curate alignment condition. 4. When the track stops rotating, check the relationship of the rear idler wheels and the inner track drive lugs.
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The rear springs influence the load car- rying capability of the snowmobile and should be adjusted for the weight and riding preference of the operator. Adjusting Front Shock Springs (STD) NOTE: On some models, the front shock springs are not adjustable. 734-500B The front shock springs are individu- Adjusting Shocks...
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The skid frame front arm shock spring NOTE: Adding air pressure will and limiter straps are adjustable. How- increase the air spring force; ever, Arctic Cat recommends that the reducing pressure will shock spring be maintained at the fac- decrease air spring force.
! WARNING Do not adjust the front arm limiter straps to a point at which steering and operator control of the snow- mobile are adversely affected. Adjusting Rear Spring Pre-Load 741-450A Proper adjustment of rear spring pre- To rotate an adjusting cam, use the load is necessary to get the most com- spark plug wrench from the tool kit.
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1. Disconnect the taillight harness connector. 2. Remove self-tapping screws securing the taillight to the snowflap. 3. Secure the taillight to the snowflap with the two self-tapping screws; then connect the taillight connector. 0740-462 4. Secure the front of the snowflap to Installing Headlight the tunnel by carefully tapping the Bulb (CFR Models)
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Removing Headlight Bulb (F-Series/Z1 Turbo Models) NOTE: The bulb portion of head- light is fragile. HANDLE WITH CARE. When replacing the head- light bulb, the bulb assembly must first be removed from the housing. Do not touch the glass portion of 741-329A the bulb.
3. Using the measurement obtained tain positive steering characteristics, in step 2, make a horizontal mark Arctic Cat recommends that the ski on the aiming surface. wear bars be checked before each use 4. Make a vertical mark which inter-...
RAIL WEAR STRIPS NOTE: When installing a double- off-set wear bar, the carbide edge Arctic Cat recommends that the wear should be directed to the outside strips be checked weekly and replaced of the ski.
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Each time a new set of wear strips are installed, they should be tempered. Temper the wear strips by driving the snowmobile for approximately a mile on a hard pack trail; then immediately drive into deep snow and allow the wear strips to cool.
Available adversely affect performance and the shim washers from Arctic Cat are adjustments needed to correct them. Be p/n 0648-714 (0.090 in.) - one sure, however, to thoroughly read and included in the tool kit, p/n 0648- understand this entire manual espe- 715 (0.030 in.), and p/n 0648-716...
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LEY OFFSET — If premature drive ification, take the snowmobile to belt wear is experienced or if the drive an authorized Arctic Cat Snowmo- belt turns over, offset must be checked. bile dealer for drive system evalua- Also, offset must be checked whenever tion and/or servicing.
Bar (p/n 0644-509). This spe- specification, repeat correction cial tool can be purchased from an procedure. authorized Arctic Cat Snowmobile dealer. CARBURETOR MAIN JETS (F 570 Model) — Proper carburetion is To check parallelism, use the following absolutely necessary to obtain peak procedure.
5. On the F 570 model, carefully pry 9. Fill the gas tank to its rated capac- the intake boots partially over the ity; then add Arctic Cat Fuel Stabi- carburetor inlets; then start the lizer (p/n 0436-907) to the gas engine and allow to idle.
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Loosen the track 16. Clean and polish the hood, con- adjusting bolts to reduce track ten- sole, and chassis with Arctic Cat sion. Cover with a machine cover Hood and Windshield Cleaner/ or a heavy tarpaulin to protect it Polish (p/n 4639-559).
Replace, gap, or clean as necessary. of trouble-free snowmobiling. Arctic Cat 8. Verify the condition of and the recommends the following procedure: adjustment of the carburetors and...
(U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY TRANSFER Arctic Cat Inc. keeps on file the current name and address of the owner of this snowmobile. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
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Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
At the time of sale, an Owner Registration form is to be completed by the sell- ing dealer and consumer. The receipt of the registration form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibil- ity to retain and/or submit the appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
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ARCTIC CAT ® ®TM Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2258-696 Phone: (218) 681-9851 - U.S./(204) 982-1772 - Canada...
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