Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Lombardini 5LD825-3
Summarization of Contents
Engine Characteristics Overview
Characteristic Power, Torque, and Specific Consumption Curves
Presents power, torque, and fuel consumption curves for different engine models.
Maintenance, Oil Type, and Refilling Guide
Recommended Oil Type and Grades
Lists recommended oil types, grades, and viscosity for engine maintenance.
Engine Capacities
Details fuel tank and oil sump capacities for various engine models.
Maintenance Operations and Intervals
Outlines periodic maintenance operations and their recommended intervals.
Torque Specifications
Standard Bolt Torque Specifications
Provides torque values for standard bolts based on size and material grade.
Disassembly and Reassembly Procedures
Oil-Bath Air Cleaner Servicing
Instructions for checking and cleaning the oil-bath air cleaner.
Dry Air Cleaner for Specific Models
Details components and usage of the dry air cleaner for specific models.
Exhaust Manifold Inspection and Refitting
Procedures for inspecting and refitting the exhaust manifold.
Intake Manifold Checks
Instructions for checking and refitting the intake manifold.
Fan Control Belt Maintenance
Guidance on removing, checking, and adjusting the fan belt.
Belt Tension Adjustment Method
Method for adjusting belt tension using spacers or an adjustment bolt.
Blower Assembly Details
Describes the blower assembly and its components for different alternator types.
Oil Cooler Cleaning
Cleaning instructions for the oil cooler.
Fuel Tank Checks
Steps for disconnecting, emptying, and checking the fuel tank.
Flywheel Removal and Refitting
Procedure for removing and refitting the flywheel, including heat application.
Valve and Rocker Arm Clearance Setting
How to set valve and rocker arm clearance when the engine is cold.
Rocker Arm Assembly Dimensions
Provides dimensions for the rocker arm assembly.
Injector Checks and Refitting
Instructions for checking and refitting injectors, including tightening nuts.
Valve Component Details
Details components of the valve assembly and removal method.
Valve Spring Measurement
Instructions for measuring valve spring length under different loads.
Valve Material Specifications
Specifies materials used for intake and exhaust valves.
Valve Guides and Housings Dimensions
Provides dimensions for valve guides and their housings.
Valve Guide Insertion Procedure
Procedure for inserting valve guides into the cylinder head.
Clearance Between Valve Guides and Valves
Specifies dimensions and clearance limits for valve guides and valves.
Valve Seats and Housings Dimensions
Provides dimensions for valve seats and their bores.
Valve Seat Grinding and Lapping
Guidance on lapping valve seats and checking valve recess depth.
Injector Projection Adjustment
How to set injector nozzle projection using copper shims.
Pushrod Tube Spring Installation
Instructions for installing the pushrod tube spring with tool B.
Cylinder Head Tightening Sequence
Procedure for progressively tightening cylinder heads to 90 Nm.
Cylinder Bore Measurement and Wear Check
How to measure cylinder bore diameter and check for wear.
Cylinder Roughness Requirements
Specifies requirements for cylinder wall inclination and roughness.
Piston and Cylinder Dimensions
Details piston and cylinder dimensions and availability.
Checking for Original Piston Part
How to verify if a piston is an original spare part.
Piston Weight for Balance
Importance of weighing pistons to avoid unbalance during replacement.
Piston Rings End Gap Measurement
How to measure the end gaps of piston rings.
Piston Rings Fitting Sequence
Correct order for installing piston rings onto the piston.
Piston Refitting Procedure
Procedure for connecting the piston to the connecting rod.
Piston Clearance and Head Gasket
How head gasket thickness affects piston clearance.
Head Gasket Thickness Selection
How to select head gasket thickness based on piston clearance.
Connecting Rod Checks
Steps for removing connecting rods and performing checks.
Connecting Rod Alignment Check
Checking and correcting axial alignment of the connecting rod.
Connecting Rod Weight Balancing
Importance of weighing connecting rods for balance.
Connecting Rod Big End Bearing Installation
Proper fitting and tightening of connecting rod big end bearings.
Crankshaft Pulley Removal and Refitting
Procedure for removing and refitting the crankshaft pulley.
Timing Cover Removal and Refitting
Steps for removing and refitting the timing cover, checking oil seal.
Camshaft Gear Nut Tightening
How to loosen and tighten the camshaft gear nut.
Idler Gear and Support Servicing
Dimensions, clearance, and refitting of the idler gear.
Oil Pump Gear Removal and Refitting
Procedure for removing and refitting the oil pump gear.
Speed Governor Lubricating Tube
Description of the lubricating tube for the speed governor.
Timing Gear Removal for 5LD825-2
Instructions for removing and refitting the timing gear for 5LD825-2.
Timing Gear Removal for Other Models
Instructions for removing and refitting timing gears for other models.
Main Bearing Support, Flywheel Side
Details components of the main bearing support on the flywheel side.
Crankshaft Removal Procedure
Procedure for removing the crankshaft using a hammer.
Crankshaft Center Main Bearing Supports
How to fit and tighten crankshaft center main bearing supports.
Thrust Ring Installation and Check
Instructions for fitting thrust half-rings and checking wear.
Oil Sprayer Description
Description of the oil jet for lubricating pistons.
Crankshaft End Play Check
How to check crankshaft end play after refitting.
Crankshaft Lubrication Ducts Cleaning
Instructions for cleaning and checking crankshaft lubrication ducts.
Crankshaft Journal Radius Specifications
Specifies the radius values for crankshaft journals and crank pins.
Main Bearing and Connecting Rod Bearing Dimensions
Details dimensions for main journals, crankpins, and clearances.
Main Bearing Supports Dimensions
Provides dimensions for the main bearing supports.
Main Bearing Housings Dimensions
Provides dimensions for the main bearing housings.
Camshaft Removal Technique
How to tilt the engine for camshaft removal.
Camshaft Bearing and Journal Diameter
Dimensions for camshaft bearings, journals, and their clearances.
Camshaft Journals and Bores Dimensions
Specifies dimensions and clearances for camshaft journals/bores.
Intake/Exhaust Cam Height Measurement
How to measure intake/exhaust cam height using a micrometer.
Camshaft Plugs Servicing
Instructions for removing and refitting lubrication duct plugs.
Camshaft End Play Check
Procedure for checking camshaft end play.
Camshaft Timing Alignment
How to align timing marks for idler gear, crankshaft, and camshaft gear.
Valve Timing Without Marks
Method to set valve timing by piston position and tappet height.
Valve Timing Check Procedure
How to check valve timing using crankshaft rotation and measurements.
Hydraulic Pump PTO Installation
Information on installing Bosch hydraulic pumps on the gear side.
Hydraulic Pump 3rd PTO Group 2 Components
Lists components of the hydraulic pump 3rd p.t.o., group 2.
Speed Governor Identification
Identifies engine types fitted with ball-type or weight-type speed governors.
Ball-Type Speed Governor Components
Lists components of the standard ball-type speed governor.
Weight-Type Speed Governor Components
Lists components of the weight-type speed governor.
Speed Governor Operation Explanation
Explains how the speed governor maintains engine speed.
Starting Fuel Supply Spring
Description of the starting assistance device for fuel delivery.
Speed Governor Spring Hook-up Guide
How to hook the speed governor spring based on engine RPM.
Speed Governor Springs with Rocker Yoke
Details the system of springs and rocker yoke for idle speed control.
Tool for Speed Governor Adjustment
Lists available tools for adjusting speed governor to injection pump.
Speed Governor Timing with Injection Pump
Procedure for timing the speed governor with the injection pump.
Turbocharger Maintenance Notes
Maintenance notes and components of the turbocharger.
Lubrication System Details
Oil Pump Checks
Checks for gear teeth, clearances, and control shaft end float.
Oil Pressure Relief Valve Components
Lists components of the oil pressure relief valve.
Oil Filter Characteristics and Cleaning
Describes oil filter characteristics and cleaning.
Oil Pressure Check Procedure
How to connect a gauge and check oil pressure as a function of temperature.
Oil Pressure Curve at Idling Speed
Graph showing oil pressure vs. temperature at idling speed.
Oil Pressure Curve at Full Speed
Graph showing oil pressure vs. temperature at full speed.
Fuel System Components and Procedures
Fuel Feeding/Injection System (5LD825-3 Models)
Diagram and components of the fuel system for specific models.
Fuel Feeding/Injection System (5LD825-4 Models)
Diagram and components of the fuel system for other models.
Fuel Filter Specifications
Details fuel filter characteristics and maximum working pressure.
Fuel Feeding Pump Operation
Describes the diaphragm type fuel feeding pump operation.
Fuel Feeding Pump Drive Rod Protrusion Adjustment
How to adjust drive rod protrusion using gaskets.
Injection Pump Components Listing
Lists and illustrates the components of the injection pump.
Injection Pump Reassembly Steps
Steps for reassembling the injection pump.
Barrel and Plunger Dimensions (5LD825-2)
Dimensions for the barrel and plunger specific to 5LD825-2.
Barrel and Plunger Dimensions (5LD825-3)
Dimensions for the barrel and plunger specific to 5LD825-3.
Barrel and Plunger Dimensions (Other Models)
Dimensions for barrel and plunger for other models.
Injection Pump Delivery Valve Dimensions
Dimensions and displaced volume of the delivery valve.
Checking Barrel and Plunger for Leakage
Procedure for checking for internal leakage in barrel and plunger.
Checking Injection Pump Delivery Valve Sealing
How to check the sealing of the injection pump delivery valve.
Injection Pump Delivery Testing (5LD825-2)
Test data for injection pump delivery testing.
Injection Pump Delivery Testing (5LD825-3)
Test data for injection pump delivery testing for 5LD825-3.
Injection Pump Delivery Testing (Other Models)
Test data for injection pump delivery testing for other models.
Injection Pump for 5LD825-4 and 5LD930-4
Details the injection pump for 5LD825-4 and 5LD930-4 models.
Injection Pump Reassembly Preparation (Bosch PES)
Steps for preparing the Bosch PES type injection pump for refitting.
Injection Pump Reassembly to Engine (Bosch PES)
Procedure for refitting the Bosch PES type injection pump to the engine.
Static Injection Timing Procedure
How to set static injection timing using a testing device.
Injection Timing Corrections (Bosch PES)
How to correct injection timing by rotating the flange or pump.
Static Injection Timing Correction (5LD825-2 Models)
How to correct static injection timing by adding/removing shims.
Static Injection Timing Reference Marks
Identifies reference marks on crankcase and flywheel for timing.
Injection Timing Marks on Pulley and Gear Cover
Identifies reference marks on pulley and gear cover for timing.
Injector Components Overview
Lists components of the injector.
Injector Nozzle Features
Features of the nozzle, including hole size, spray angle, and cleaning.
Injector Setting Procedure
How to check and adjust injector setting pressure.
Electric System Components and Checks
Electrical Starting Layout (No Charging Light)
Diagram and components of the starting system without a charging light.
Electrical Starting Layout (With Charging Light)
Diagram and components of the starting system with a charging light.
12.5 V, 14 A Alternator Details
Features and dimensions of the 12.5V, 14A alternator.
Alternator Charging Curve (12.5 V, 14 A)
Graph showing charging curve for 12.5V, 14A alternator.
12 V, 21 A Alternator Details
Features and dimensions of the 12V, 21A alternator.
Alternator Charging Curve (12 V, 21 A)
Graph showing charging curve for 12V, 21A alternator.
Checking Cable Continuity
How to check stator winding continuity and insulation.
Voltage Regulator Information
Information on voltage regulator types and tab sizes.
Checking Voltage Regulator Operation
Procedure to check voltage regulator operation using voltmeter and ammeter.
Bosch G1 Alternator (14 V, 33 A)
Description of the optional Bosch G1 alternator.
Bosch G1 Alternator Layout
Diagram and components of the Bosch G1 alternator.
Bosch G1 Alternator Charging Curve
Graph showing charging curve for the 14V, 33A alternator.
Bosch JF (R) 12 V, Class 2.5 Starter Motor
Details of the Bosch JF (R) 12V starter, class 2.5.
Bosch JF (R) 12 V Starter Performance Curves
Performance curves for the Bosch JF (R) 12V starter motor.
Bosch JF 12 V, Class 3 Starter Motor
Details of the Bosch JF 12V starter, class 3.
Bosch JF Class 3 Starter Performance Curves
Performance curves for the Bosch JF class 3 starter motor.
Key Switch Functionality
Identifies the functions of the key switch positions.
Engine Settings and Adjustments
Idling Speed Setting (No-Load)
How to set the engine idling speed in no-load conditions.
Full Speed Setting (No-Load)
How to set the engine's full speed in no-load conditions.
Injection Pump Delivery Setting
Procedure for setting injection pump delivery on a dynamometer.
Standard Idling and Full Speed Setting
How to set idling and full speed for specific engine models.
Engine Stop Setting Procedure
Procedure for setting the engine to stop using screws and lever.
Engine Storage Procedures
Temporary Engine Protection (1-6 Months)
Instructions for protecting the engine for storage up to 6 months.
Permanent Engine Protection (Over 6 Months)
Additional instructions for protecting the engine for storage over 6 months.
Preparing Stored Engine for Operation
Steps to take to get a stored engine ready for use.
Special Equipment and Tools
Flywheel Puller Tool
Tool for removing the flywheel.
Yoke for Timing Control Gear Extraction
Tool for extracting timing control gears.
Rocker Arm Pin Extractor Tool
Tool for removing rocker arm pins.
Valve Spring Assembly Tool
Tool for assembling valve springs.
Injection Pump Lever Timing Gauge
Gauge for timing the injection pump lever.
Injection Pump Static Timing Test Device
Device for performing static timing tests on the injection pump.
Need help?
Do you have a question about the 5LD825-3 and is the answer not in the manual?
Questions and answers