Lennox 80UHG4-75 Service Literature

Lennox 80UHG4-75 Service Literature

Mid-efficiency gas furnace 80uhg series
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Service Literature
80UHG series units are mid−efficiency gas furnaces used
for upflow or horizontal applications only, manufactured
with tubular heat exchangers formed of aluminized steel.
80UHG units are available in heating capacities of 45,000
to 120,000 Btuh and cooling applications up to 5 tons. Refer
to Engineering Handbook for proper sizing.
Units are factory equipped for use with natural gas. Kits are
available for conversion to LPG operation. 80UHG−1 model
units use electronic (direct spark) ignition. 80UHG−2 and −3
model units are equipped with the Lennox SureLight silicon
nitride ignition system. The 80UHGX unit meets the Califor
nia Nitrogen Oxides (NO
x
sonal Efficiency requirements. All units use a redundant gas
valve to assure safety shut−off as required by A.G.A. or
C.G.A. Units may be installed in upflow or horizontal posi
tion.
All specifications in this manual are subject to change. Pro
cedures outlined in this manual are presented as a recom
mendation only and do not supersede or replace local or
state codes. In the absence of local or state codes, the
guidelines and procedures outlined in this manual (except
where noted) are recommended only and do not constitute
code.

TABLE OF CONTENTS

Introduction
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High Altitude
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. . . . . . . . . . . . . . . . . . . . . . . . . . . .
I Unit Components
. . . . . . . . . . . . . . . . . . . . . . . . . . .
II Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III Start Up
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IV Heating System Service Checks
V Typical Operating Characteristics
VI Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
VII Wiring and Sequence of Operation
VIII SureLight Troubleshooting Guide
) Standards and California Sea
6−15
. . . . . . . . . . .
16−17
. . . . . . . . . . . . . .
19−20
. . . . . . . . .
21−28
. . . . . . . . . .
29−34
Corp. 9728−L12
Revised 01−2002
1
2
3−4
4
5−6
15
15
18
Page 1
80UHG
 1999 Lennox Industries Inc.
Litho U.S.A.

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Summarization of Contents

SPECIFICATIONS
Model Specifications
Detailed technical specifications for various 80UHG furnace models.
Optional Accessories
List of optional accessories available for the 80UHG series units.
BLOWER DATA
Blower Performance Data
Air volume performance data at various blower speeds and static pressures.
Filter Air Resistance
Table showing static pressure drop across filters for different airflow rates.
High Altitude Derate
Information on derating for high altitude installations and pressure switch adjustments.
80UHG PARTS IDENTIFICATION
Unit Components Overview
Diagram and description of main components like gas valve, inducer, and burners.
Control Transformer (T1)
Details on the transformer providing low voltage power to the unit's control section.
Door Interlock Switch (S51)
Description of the safety switch that shuts off the unit when the blower door is removed.
Electrostatic Discharge Precautions
Safety precautions to protect electronic components from static discharge.
III-START-UP
Pre-Start Up Checks
Preliminary checks for electrical wiring, voltage, and gas supply before initial start-up.
Heating Start-Up Procedure
Step-by-step instructions for initiating heating operation and setting the thermostat.
Shutdown Procedures
Instructions for turning off gas to the unit and performing safety or extended shutdowns.
IV-HEATING SYSTEM SERVICE CHECKS
Gas Piping and Pressure Checks
Guidelines for gas piping installation, testing, and leak detection.
Gas Supply Pressure Testing
Procedure for testing the gas supply pressure at the unit's inlet.
Manifold Pressure Check
Procedure for checking and verifying manifold gas pressure.
V-TYPICAL OPERATING CHARACTERISTICS
Blower Operation and Adjustment
General procedures for blower operation and speed adjustments.
Temperature Rise Measurement
Method for measuring and verifying the unit's temperature rise.
External Static Pressure Measurement
Procedure for measuring external static pressure in the duct system.
80UHG-1 Blower Speed Taps
Selection of blower speed taps for 80UHG-1 models.
80UHG-2 Blower Speed Taps
Selection of blower speed taps for 80UHG-2 models.
VI-MAINTENANCE
Filter Maintenance
Instructions for checking, cleaning, or replacing the return air filter.
Heat Exchanger and Burner Cleaning
Procedures for cleaning burners, heat exchanger, and flue box.
VII- Wiring and Sequence of Operation
80UHG-1 Wiring and Control Logic
Wiring diagram and sequence of operation for 80UHG-1 models with EGC control.
80UHG-1 Heating Sequence
Flowchart detailing the normal and abnormal heating operation sequence for 80UHG-1.
80UHG-1 Cooling and Fan Sequences
Flowcharts for 80UHG-1 cooling and continuous fan operation sequences.
80UHG-2 Wiring and Control Logic
Wiring diagram and sequence of operation for 80UHG-2 models with SureLight control.
General Heating Sequence
General heating sequence of operation flowchart, applicable to various models.
General Cooling Sequence
General cooling sequence of operation flowchart.
General Continuous Fan Sequence
General sequence for continuous fan operation.
VIII-Troubleshooting-SureLight Control
Problem 1: Unit Fails to Operate
Troubleshooting steps for when the unit fails to operate in any mode.
Problem 2: Unit Fails to Fire - No Inducer
Troubleshooting for failure to fire when the combustion air inducer does not energize.
Problem 3: Unit Fails to Fire - Inducer Energized, No Ignitor
Troubleshooting when inducer energizes but ignitor does not.
Problem 4: Unit Fails to Fire - Inducer & Ignitor Energized
Troubleshooting when inducer and ignitor energize but unit fails to light.
Problem 5: Burners Light, Unit Shuts Down Prematurely
Troubleshooting for burners lighting but shutting down before satisfying thermostat.
Problem 5: Burners Light, Unit Shuts Down (Continued)
Further troubleshooting for premature shutdown when burners light.
Problem 6: Low Flame Sense During Heating
Troubleshooting for low flame sense code during heating mode.
Problem 7: Indoor Blower Fails to Operate
Troubleshooting steps for when the indoor blower fails to operate.
Problem 8: RF Static During Ignition
Troubleshooting for issues related to RF static during ignition.

Table of Contents