Lennox 80UHG3-75 Service Literature

Lennox 80UHG3-75 Service Literature

Mid-efficiency gas furnace 80uhg series
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Service Literature
80UHG series units are mid−efficiency gas furnaces used
for upflow or horizontal applications only, manufactured
with tubular heat exchangers formed of aluminized steel.
80UHG units are available in heating capacities of 45,000
to 120,000 Btuh and cooling applications up to 5 tons. Refer
to Engineering Handbook for proper sizing.
Units are factory equipped for use with natural gas. Kits are
available for conversion to LPG operation. 80UHG−1 model
units use electronic (direct spark) ignition. 80UHG−2 and −3
model units are equipped with the Lennox SureLight silicon
nitride ignition system. The 80UHGX unit meets the Califor
nia Nitrogen Oxides (NO
x
sonal Efficiency requirements. All units use a redundant gas
valve to assure safety shut−off as required by A.G.A. or
C.G.A. Units may be installed in upflow or horizontal posi
tion.
All specifications in this manual are subject to change. Pro
cedures outlined in this manual are presented as a recom
mendation only and do not supersede or replace local or
state codes. In the absence of local or state codes, the
guidelines and procedures outlined in this manual (except
where noted) are recommended only and do not constitute
code.

TABLE OF CONTENTS

Introduction
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Altitude
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
I Unit Components
. . . . . . . . . . . . . . . . . . . . . . . . . . .
II Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III Start Up
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IV Heating System Service Checks
V Typical Operating Characteristics
VI Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
VII Wiring and Sequence of Operation
VIII SureLight Troubleshooting Guide
) Standards and California Sea
6−15
. . . . . . . . . . .
16−17
. . . . . . . . . . . . . .
19−20
. . . . . . . . .
21−28
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29−34
Corp. 9728−L12
Revised 01−2002
1
2
3−4
4
5−6
15
15
18
Page 1
80UHG
 1999 Lennox Industries Inc.
Litho U.S.A.

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Summarization of Contents

Parts Identification
I Unit Components
Details various components like transformer, door interlock switch, and ESD precautions.
Electrostatic Discharge (ESD) Precautions
Instructions for handling components to prevent damage from static discharge.
Start Up
Preliminary and Seasonal Checks
Checks for electrical wiring, voltage, and thermostat settings before starting.
Heating Start-Up
Step-by-step procedure for starting the unit for heating operation.
Turning Off Gas To Unit
Procedure to safely shut off gas to the unit for maintenance or emergencies.
Safety or Emergency Shutdown
Instructions for immediate power and gas shutdown in emergencies.
Extended Period Shutdown
Guidelines for turning off the unit for long-term non-operation.
Heating System Service Checks
A.G.A./C.G.A. Certification
Information regarding design certification standards for the unit.
Gas Piping
Guidelines for gas supply piping, connections, and pressure drop.
Testing Gas Piping
Procedures for safely testing gas lines for leaks and pressure.
Testing Gas Supply Pressure
How to test supply gas pressure, including minimum requirements.
Check Manifold Pressure
Procedure to check and verify manifold pressure settings.
Typical Operating Characteristics
Blower Operation and Adjustment
General information on blower operation based on thermostat settings.
Temperature Rise
How to measure and adjust temperature rise for proper unit operation.
External Static Pressure
Method for measuring external static pressure and its acceptable limits.
Maintenance
Filters
Importance and procedure for cleaning or replacing air filters.
Heat Exchanger and Burners
Cleaning instructions for burners and inspection of the heat exchanger.
Supply Air Blower
Maintenance for the supply air blower, including cleaning the wheel.
Flue and Chimney
Inspection of flue pipe and chimney for blockages and leaks.
Electrical
Checks for wiring connections, voltage, and blower motor amp-draw.
Wiring and Sequence of Operation
80UHG-1 Model with SureLight Control
Wiring and sequence of operation for the 80UHG-1 model with SureLight control.
80UHG-1 Heating Sequence of Operation
Flowchart detailing the heating sequence for the 80UHG-1 model.
80UHG-1 Cooling Sequence of Operation
Flowchart detailing the cooling sequence for the 80UHG-1 model.
80UHG-2 Model with SureLight Control
Wiring and sequence of operation for the 80UHG-2 model with SureLight control.
Troubleshooting
SureLight - Trouble Shooting Guide
Guide to diagnose and resolve issues with the SureLight control system.
Problem 1: Unit Fails to Operate
Troubleshooting steps for units failing to operate in cooling, heating, or fan modes.
Problem 2: Unit Fails to Fire
Troubleshooting steps when the unit fails to fire or the inducer doesn't start.
Problem 3: Unit Fails to Fire
Troubleshooting steps when the inducer energizes, but the ignitor does not.
Problem 4: Unit Fails to Fire
Troubleshooting steps when the inducer energizes, but the unit fails to light.
Problem 5: Burners Light...
Troubleshooting steps for burners lighting but shutting down prematurely.
Problem 6: Control Signals Low Flame Sense
Troubleshooting low flame sense codes during heating mode.
Problem 7: Indoor Blower Fails to Operate
Troubleshooting steps for the indoor blower failing to operate.
Problem 8: RF Static During Time for Ignition
Troubleshooting steps for RF static interference during ignition.

Table of Contents