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INVERTEC
For use with machine Part Number K60051-1, Code 76072
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation and thoughtful
operation on you part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think before
you act and be careful.
No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907
• World's Leader in Welding and Cutting•
THE SHANGHAI LINCOLN ELECTRIC COMPANY
www.lincolnelectric.com.cn
®
CV/CC500
Copyright © 2009 The Shanghai Lincoln Electric Company
IM7005-1
July, 2012
Rev. 03
Rev. 03
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Table of Contents
Related Manuals for Lincoln Electric Invertec CC500
Summarization of Contents
Safety Guidelines
Electric and Magnetic Field Hazards
Information on potential dangers from electric and magnetic fields during welding operations.
Electric Shock Precautions
Guidelines to prevent electric shock, including insulation and grounding requirements.
Arc Ray and Burn Protection
Measures to protect eyes and skin from harmful arc rays and spatter.
Fumes, Gases, and Ventilation
Hazards associated with welding fumes and gases and the need for proper ventilation.
Fire and Explosion Prevention
Safety measures to prevent fires and explosions caused by welding sparks.
Cylinder Safety
Precautions for handling and using compressed gas cylinders safely.
Electrical Equipment Safety
Safety guidelines for electrically powered equipment during installation and use.
Installation Procedures
Technical Specifications Overview
Detailed technical data including output, ranges, dimensions, and temperature ratings.
Installation Safety Precautions
Essential safety warnings and procedures to follow before and during installation.
Location and Environmental Requirements
Guidelines for selecting a suitable installation location and stacking procedures.
Input Power and Grounding
Instructions for connecting the machine to the appropriate power supply and ensuring proper grounding.
Process and Feeder Connection Procedures
Steps for connecting the power source to work, wire feeders, and torches for different welding processes.
Connector Pinouts and Usage
Details on 6-pin connectors for wire feeders and remote controls.
Operational Parameter Settings
Information on duty cycle limitations and thermal protection mechanisms.
Operation
Operational Features Overview
Details on the machine's operational capabilities and control functions.
Front Panel Controls
Description of controls and indicators located on the front panel.
Rear Panel Controls and Connections
Information on rear panel connections like ground, auxiliary power, and fuses.
Troubleshooting Guide
Common Output and Power Issues
Troubleshooting common problems related to output, fuses, and power supply.
Weld Performance Problems
Diagnosing and resolving issues with arc stability, output limitations, and overall weld quality.
Error Code Diagnostics
Interpreting error codes displayed by the machine for fault identification.
Wiring Diagrams
Invertec CV/CC500 Wiring Schematic
Detailed wiring diagram illustrating the internal connections of the welding machine.
Parts List and Identification
External Component Identification
List and visual identification of parts located on the front and rear panels.
Internal Component Identification
List and visual identification of internal circuit boards, transformers, and assemblies.
Component Listing and Part Numbers
Comprehensive list of all parts with their corresponding part numbers and descriptions.
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