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Whirlpool Manuals
Washer
Cabrio WTW6600S
Technical manual
Whirlpool Cabrio WTW6600S Technical Manual
Automatic washer with 6th sense technology
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Dimensions and installation information
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User manual
(84 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General
Washer Safety
Model & Serial Number Designations
Model & Serial Number Label & Tech Sheet Locations
Specifications
Impeller Wash Program/Selectability
Installation Information
Installation Requirements
Location Requirements
Drain System
Electrical Requirements
Grounding Instructions
Installation Instructions
Connect the Inlet Hoses
Secure the Drain Hose
Level the Washer
Complete Installation
Product Operation
Theory of Operation
Washer Use
Stopping the Washer
Pausing or Restarting the Washer
Status Lights
Normal Sounds
Operating Controls
Washer Care
Troubleshooting
Washer Operation
Clothing Care
Component Access
Component Locations
Removing the Encoder and the User Interface Board
Removing the Water Inlet/Dispenser Valve Assembly, Power Supply Cord, and Machine/Motor Control & Pressure Transducer
Removing a Dispenser, the Fresh Fill Inlet Valve, and the Lid Lock
Removing the Lid and a Hinge
Removing the Basket, Basket Hub, & Lint Filter
Removing the Drain and Recirculation Pumps
Removing the Drive Motor & Rotor Position Sensor
Removing the Tub
Accessing the Pressure Transducer Tubing, Recirculation Tube
And Drain Pump Harness
Component Testing
Water Inlet/Dispenser Valve Assembly
Drain Pump
Recirculation Pump
Lid Lock
Drive Motor Stator
Diagnostics & Troubleshooting
Display Fault/Error Codes
Diagnostic Guide
Diagnostic Tests
Troubleshooting Guide
Troubleshooting Tests
Automatic Temperature Control
Water Level and Pressure Transducer Calibration
Accessing & Removing the Electronic Assemblies
Wiring Diagram
Product Specifications
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Troubleshooting
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Diagnostics & Troubleshooting
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Display Fault/Error Codes
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Diagnostic Tests
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Use and Care Manual
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User Manual
L-80
CONSUMER CARE TECHNICAL
EDUCATION GROUP PRESENTS
AUTOMATIC
WASHER
WITH 6TH SENSE
™
TECHNOLOGY
MODELS: WTW6400S & WTW6600S
JOB AID
Part No. 8178582
Table of
Contents
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Table of Contents
Troubleshooting
Troubleshooting
36
DIAGNOSTICS & TROUBLESHOOTING
65
Troubleshooting Guide
73
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Summarization of Contents
FORWARD
GOALS AND OBJECTIVES
Outlines the objectives for service professionals using the job aid.
GENERAL INFORMATION
Washer Safety and Specifications
Details safety precautions, model designations, specifications, and program selectability.
INSTALLATION INFORMATION
Requirements and Instructions
Details installation requirements, tools, parts, and step-by-step guidance.
PRODUCT OPERATION
Theory, Use, and Care
Explains operational principles, usage, maintenance, and troubleshooting basics.
COMPONENT ACCESS AND TESTING
Procedures for Component Access and Testing
Guides on locating, removing, and testing major components like motor, pumps, and valves.
DIAGNOSTICS & TROUBLESHOOTING
Error Codes and Troubleshooting Guide
Explains error codes, provides diagnostic guides, and details troubleshooting tests.
WIRING DIAGRAM
WASHER SAFETY
MODEL AND SERIAL NUMBER DESIGNATIONS
MODEL & SERIAL NUMBER LABEL LOCATIONS
WASHER SPECIFICATIONS
IMPELLER WASH PROGRAM SELECTABILITY
INSTALLATION REQUIREMENTS
Tools and Parts for Installation
Lists essential tools and parts needed for the washer installation process.
LOCATION REQUIREMENTS
Proper Location and Installation Spacing
Guidance on choosing the best location and recommended clearances for installation.
DRAIN SYSTEM
Drain System Connections
Details for connecting the drain hose to standpipes, tubs, and floor drains.
ELECTRICAL REQUIREMENTS
Power Supply and Grounding Instructions
Essential information on electrical supply, grounding, and safety precautions.
INSTALLATION INSTRUCTIONS
Shipping Base Removal and Drain Hose Connection
Steps for removing the shipping base and properly connecting the drain hose.
CONNECTING INLET HOSES
Faucet and Washer Connections, Leak Checks
Steps for connecting hot/cold hoses to faucets and washer, and checking for leaks.
INLET HOSE MAINTENANCE
LEVEL THE WASHER
COMPLETE INSTALLATION
Final Checks and Test Cycle
Final checks for electrical supply and a test wash cycle to confirm installation.
PRODUCT OPERATION - THEORY OF OPERATION
Washer Design and New Components
Overview of the Cabrio washer's design and explanations of its new components.
BASKET AND LID LOCK MECHANISM
Basket Float and Lid Lock Functionality
Explains how the basket floats and the role of the lid lock mechanism during cycles.
WASHER USE
Starting the Washer and Detergent Use
Guide on starting the washer and the importance of using High Efficiency (HE) detergents.
LOADING AND ADDING DETERGENTS
Clothes Loading and Dispenser Use
Instructions for loading clothes and correctly using detergent, bleach, and softener dispensers.
OPERATING THE WASHER
Pausing, Restarting, Stopping, and Changing Cycles
How to pause, restart, stop the cycle, and modify selections after starting.
CYCLE SELECTION AND MODIFIERS
Cycle Changes, Status Lights, and Preset Settings
Guides on changing cycles, understanding status lights, and using preset cycle settings.
PRESET CYCLE SETTINGS AND DESCRIPTIONS
Cycle Details and Usage
Detailed descriptions of various wash cycles like Heavy Duty, Normal, and Quick Wash.
DELICATE/HANDWASH AND SOAK CYCLES
Cycle Specifics and Modifiers
Information on Delicate/Handwash, Soak, Rinse & Spin, Drain & Spin, and Clean Washer cycles.
SPIN SPEED AND WASH-RINSE TEMPERATURE
Speed, Temperature, and Care Control
Details on spin speeds, temperature selection, and the Care Control feature.
DELAY WASH AND OPTIONS
Delay Wash and Deep Clean Option
How to use the Delay Wash feature and the Deep Clean option for enhanced cleaning.
EXTRA RINSE, PRESOAK, AND CYCLE SIGNALS
Operating Controls and Sounds
Explanation of operating controls (Start, Pause/Cancel, Power) and normal sounds.
WASHER CARE
Cleaning Procedure and Maintenance Tips
Step-by-step procedure for cleaning the washer and tips for maintaining freshness.
WASHER CARE (MAINTENANCE)
Winterizing, Transporting, and Reinstalling
Procedures for winterizing, transporting, and reinstalling the washer.
DIAGNOSTIC FAULT / ERROR CODES
Common Error Codes and Procedures
Explains common error codes like LF, Ld, uL, oL, Sd and their recommended troubleshooting steps.
TROUBLESHOOTING - NOISY OPERATION AND LEAKS
Noise, Vibration, and Leak Resolution
Addresses causes and solutions for noise, vibration, and washer leaks.
TROUBLESHOOTING - DISPENSER AND OPERATION ISSUES
Dispenser Use and Operational Problems
Troubleshooting for dispenser issues and problems like the washer not filling or agitating.
TROUBLESHOOTING - CYCLE AND WATER ISSUES
Cycle Stuck, Drain, and Temperature Problems
Solutions for cycles that seem stuck, washer not draining, or temperature issues.
TROUBLESHOOTING - CLOTHING CARE ISSUES
Wet Loads, Residue, and Deep Clean Issues
Addresses issues related to wet loads, residue on clothes, and Deep Clean option problems.
TROUBLESHOOTING - WRINKLES AND STAINS
Wrinkles, Stains, and Dye Transfer Solutions
Solutions for wrinkles, tangles, stains, and dye transfer in laundry.
TROUBLESHOOTING - DAMAGED GARMENTS
Garment Damage Prevention Tips
Tips to prevent damage to garments during washing, including sorting and overloading.
COMPONENT ACCESS - LOCATIONS
Component Location Diagrams
Diagrams showing the locations of console, dispenser, basket, and bottom components.
REMOVING THE ENCODER AND USER INTERFACE BOARD
ENCODER AND USER INTERFACE BOARD REMOVAL
REMOVING WATER INLET/DISPENSER VALVE, POWER CORD, AND CONTROL MODULE
WATER INLET VALVE, POWER CORD, AND CONTROL MODULE REMOVAL
REMOVING DISPENSER, FRESH FILL INLET VALVE, AND LID LOCK
DISPENSER, FILL VALVE, AND LID LOCK REMOVAL
REMOVING THE LID LOCK
REMOVING THE LID AND A HINGE
REMOVING THE BASKET, BASKET HUB, AND LINT FILTER
BASKET HUB AND LINT FILTER REMOVAL
REMOVING THE DRAIN AND RECIRCULATION PUMPS
RECIRCULATION PUMP REMOVAL
REMOVING THE DRIVE MOTOR AND ROTOR POSITION SENSOR
DRIVE MOTOR AND ROTOR POSITION SENSOR REMOVAL
REMOVING THE TUB
TUB REMOVAL
ACCESSING PRESSURE TRANSDUCER TUBING AND DRAIN PUMP HARNESS
COMPONENT TESTING - WATER INLET/DISPENSER VALVE ASSEMBLY
COMPONENT TESTING - DRAIN AND RECIRCULATION PUMPS
COMPONENT TESTING - LID LOCK
COMPONENT TESTING - DRIVE MOTOR STATOR
DIAGNOSTIC FAULT / ERROR CODES
Common Error Codes and Procedures
Explains common error codes like LF, Ld, uL, oL, Sd and their recommended troubleshooting steps.
DIAGNOSTIC FAULT / ERROR CODES (continued)
Lock Failures and Control Failures
Error codes related to door lock issues, control failures, and keypad malfunctions.
DIAGNOSTIC FAULT / ERROR CODES (continued)
Thermistor and Motor Error Codes
Explains error codes for thermistors, motor position sensors, and motor overtemp/overcurrent.
DIAGNOSTIC GUIDE AND TEST ACTIVATION
Pre-Service Checks and Automatic Test Mode
Essential checks before servicing and steps to activate the automatic diagnostic test mode.
DIAGNOSTIC TESTS - AUTOMATIC AND SAVED FAULT CODES
Automatic Test Procedure and Fault Code Access
Step-by-step guide for running the automatic diagnostic test cycle and accessing saved fault codes.
DIAGNOSTIC TESTS - MANUAL MODES
Manual Valve and Pump Tests
Tests to verify the functionality of water valves and pumps manually.
DIAGNOSTIC TESTS - MANUAL MODES (continued)
Manual Motor, Door, and Console Tests
Manual tests for motor, door switch, lid lock, and console indicators.
TROUBLESHOOTING GUIDE
Power, Start, Dispensing, and Filling Issues
Troubleshooting steps for power, start, dispensing, and filling problems.
TROUBLESHOOTING TESTS
Supply Connections and Motor Circuit Tests
Tests for electrical supply connections and the motor circuit.
TROUBLESHOOTING TESTS (continued)
Console/Indicator and ATC Tests
Tests for console/indicator failures and Automatic Temperature Control (ATC).
TROUBLESHOOTING TESTS (continued)
ATC and Water Level Calibration Tests
Further checks for ATC and calibration of the pressure transducer.
TROUBLESHOOTING TESTS (continued)
Drain/Recirculation and Door Lid Lock Tests
Tests for drain/recirculation problems and door lid lock functionality.
ACCESSING AND REMOVING ELECTRONIC ASSEMBLIES
Control Module and User Interface Removal
Steps to remove the machine/motor control and user interface assemblies.
LOCATION OF ELECTRONIC ASSEMBLIES
WIRING DIAGRAM
PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION
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