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Eaton Manuals
UPS
120 kVA
User and installation manual
Eaton 120 kVA User And Installation Manual
400v 50/60 hz output ups
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Safety Instructions
Audience
CE Marking
User Precautions
Environment
Inquiries
2 Introduction
System Description
Feature: Active-Front Technology
Feature: Advanced Battery Management (ABM)
Feature: Hot Sync Technology
Basic System Configuration
3 UPS Installation
Planning Installation
Unpacking and Visual Inspection
Delivery Check
UPS Cabinet Installation
Unloading the Battery Cabinet from the Pallet
4 Electrical Installation
Procedure for Locating the Terminals
UPS Wiring Procedure
Installing Battery Ferrite Rings
Installing Ferrite Clip for Battery Breaker
Battery Cabinets
Integral Battery Cabinet Installation Procedure
Integral Battery Cabinet Electrical Connections
Separate Battery Cabinet Installation
Separate Battery Cabinet Electrical Connections
Battery Racks
5 UPS Communication Interface
Xslot Communication
Wiring Installation for Xslot Connections
Lansafe
Input and Output Connections
Wiring Procedure
To Install TB1 Wiring to Connections
To Install TB2 Wiring to Connections
Remote Emergency Power off
Installation
6 Control Panel
Identification of the Display Areas
Main Menu
Event Screens
Meter Screens
Controls Screen
Setup Screen
Load off Screen
MIMIC Screen
Status Indicators
7 Operating Instructions
Starting the UPS in Normal Mode
Starting the UPS in Bypass Mode
Starting the Power Module
Transfer from Normal to Bypass Mode
Transfer from Bypass to Normal Mode
Transfer from Normal to Bypass Mode with UPS Shutdown
UPS and Critical Load Shutdown
Charger Control
Using the LOAD off Pushbutton
Using the REMOTE EMERGENCY POWER off Switch
Using Mechanical Bypass Switch (40-80 Kva)
Turn UPS from Normal Mode to Mechanical Bypass
Turn UPS from Mechanical Bypass to Normal Mode
8 Maintaining the UPS System
General
Important Safety Instructions
Performing Preventive Maintenance
DAILY Maintenance
MONTHLY Maintenance
ANNUAL Maintenance
BATTERY Maintenance
Advanced Maintenance
Display UPS Control Panel
Event History Log
9 Wiring Parallel Systems
System Parallel Module
Installation Instructions for 120/160 Kva Tie Cabinet
Xslot Hot Sync Card
10 Recycling the Used UPS or Batteries
11 Dimensional Drawings
12 Technical Data
Standards
Environmental Specification
Mechanical Configuration
System Input
System DC Circuit
System Output
13 Warranty
Standard Warranty
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User's and Installation Guide
UPS 40–160 kVA,
400V 50/60 Hz output
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Summarization of Contents
Safety Instructions
Audience
Identifies the intended audience for this manual, including planners, installers, and users.
CE Marking Compliance
Details the product's compliance with European directives and harmonized standards.
User Precautions and Guidelines
Outlines permitted user operations and essential precautions for safe and correct UPS usage.
Environmental Installation Requirements
Specifies environmental conditions for UPS installation, including temperature and air quality.
Product Inquiries
Provides instructions on how to address inquiries to the manufacturer or local agent.
Introduction to the UPS System
UPS System Description
Describes the UPS as a transformerless, online, double-conversion, three-phase system.
Feature: Active-Front Technology
Explains Active-Front technology for sinusoidal input power quality and high power factor.
Feature: Advanced Battery Management (ABM)
Details ABM for monitoring battery status and optimizing charging for extended life.
Feature: Hot Sync Technology
Highlights Hot Sync technology for reliable parallel UPS operation and redundancy.
Basic System Configurations
Outlines basic UPS system configurations, including single UPS and cabinet options.
UPS Installation Procedures
Planning the Installation
Provides guidance on planning UPS installation, emphasizing floor suitability and handling.
Unpacking and Visual Inspection
Details the procedure for safely unpacking the UPS cabinet and performing a visual inspection.
Delivery Check and Verification
Lists items included with delivery and checks for correct type designation and serial number.
UPS Cabinet Installation and Securing
Instructs to permanently bolt or weld UPS cabinets to the floor using shipping brackets.
Unloading Battery Cabinet from Pallet
Provides step-by-step instructions for safely unloading the battery cabinet from its pallet.
Electrical Installation and Wiring
Locating Terminal Connections
Details steps for accessing and locating the input, output, and battery terminals within the UPS cabinet.
UPS Wiring Procedure
Outlines the proper sequence for connecting power wiring, including safety precautions and grounding.
Battery Ferrite Rings Installation
Explains how to install ferrite rings on DC power cables for EMC improvement.
Battery Breaker Ferrite Clip Installation
Describes the installation of ferrite clips on control wires for the battery breaker.
Battery Cabinet Installation Overview
Discusses battery cabinet installation, location, wiring, and environmental requirements.
Integral Battery Cabinet Installation
Provides step-by-step instructions for installing an integral battery cabinet adjacent to the UPS.
Integral Battery Cabinet Electrical Connections
Details electrical connections for integral battery cabinets to the UPS and between cabinets.
Separate Battery Cabinet Installation
Outlines the procedure for installing battery cabinets located separately from the UPS unit.
Separate Battery Cabinet Electrical Connections
Details electrical connections for separately located battery cabinets to the UPS.
Battery Rack Installation Information
Provides information on rack-installed batteries and battery disconnect devices.
UPS Communication Interface
XSlot Communication Options
Introduces the XSlot communication bay and compatible option cards for UPS monitoring.
XSlot Wiring Installation
Guides on installing LAN and control wires for XSlot connections, recommending separate trays.
LanSafe Monitoring Software
Describes LanSafe for monitoring UPS systems, providing user-friendly views and notification of events.
Input and Output Connections
Explains how to connect facility alarm system contacts and equipment to UPS inputs and outputs.
Remote Emergency Power Off (REPO)
Details how to use a remote EPO switch to shut down the UPS and critical load in emergencies.
Remote EPO Station Installation
Provides instructions for securely mounting the Remote EPO station and connecting its wiring.
Control Panel Operation
Control Panel Display Areas
Identifies control panel components: LCD screen, pushbuttons, and status indicators.
Main Menu Navigation
Describes Main menu options for monitoring and controlling UPS operation.
Event Screens and History
Explains viewing active system events and scrolling through event listings.
Meter Screens for Monitoring
Details meter screens for monitoring input, bypass, battery, and output parameters.
Controls Screen Functions
Explains controlling UPS functions like bypass, charger, and power module start-up/shutdown.
Setup Screen Configuration
Guides on setting up UPS: contrast, versions, unit type, and password access.
Load Off Screen Operation
Describes the Load Off screen for de-energizing the load and powering down UPS.
Mimic Screen Overview
Explains the Mimic screen showing a graphical representation of UPS operating status.
Status Indicator Meanings
Describes LED status indicators (Normal, Battery, Bypass, Alarm) and their meanings.
UPS Operating Instructions
Starting UPS in Normal Mode
Step-by-step instructions for starting the UPS system in Normal mode.
Starting UPS in Bypass Mode
How to start the UPS in Bypass mode when inverter output is unavailable.
Starting the Power Module
How to start the Power Module without transferring load to normal.
Transfer from Normal to Bypass Mode
How to transfer load from Normal mode to Bypass mode.
Transfer from Bypass to Normal Mode
How to transfer load from Bypass mode back to Normal mode.
Normal to Bypass Transfer with Shutdown
Transfer to bypass mode while also shutting down the UPS.
UPS and Critical Load Shutdown
Procedure for shutting down the UPS and critical load for maintenance.
Battery Charger Control
How to turn the battery charger on or off via the control panel.
Using the LOAD OFF Pushbutton
How to use the LOAD OFF pushbutton to de-energize load and power down UPS.
Using the Remote EPO Switch
Use of the REPO switch for immediate UPS shutdown.
Mechanical Bypass Switch Operation
Operation of the mechanical bypass switch for trained personnel.
Transition to Mechanical Bypass
Procedure to transition UPS from normal to mechanical bypass mode.
Return from Mechanical Bypass to Normal
Procedure to return UPS from mechanical bypass back to normal operation.
UPS System Maintenance
General Maintenance Overview
General overview of UPS maintenance, emphasizing routine checks for optimal performance.
Important Safety Instructions for Maintenance
Critical safety warnings and precautions for performing maintenance on the UPS system.
Preventive Maintenance Schedule
Preventive maintenance schedule: daily, monthly, and annual tasks.
Daily Maintenance Checks
Daily maintenance checks to ensure correct UPS operation.
Monthly Maintenance Procedures
Monthly maintenance: checking air filters and monitoring parameters.
Annual Maintenance Requirements
Annual preventive maintenance by authorized service personnel.
Battery Maintenance Guidelines
Contact service representative for all battery maintenance and replacement.
Advanced Maintenance Procedures
Advanced maintenance procedures, including remote access via Terminal Mode.
Remote UPS Control Panel Display
Remotely display and control the UPS via a terminal emulator.
Event History Log Retrieval
Retrieve and print the UPS event history log, including format and content.
Parallel System Wiring
System Parallel Module (SPM)
Introduces the System Parallel Module (SPM) for connecting multiple UPS units in parallel.
Installation of 120/160 kVA Tie Cabinet
Installation instructions for the 120/160 kVA Tie cabinet in parallel UPS systems.
XSlot Hot Sync Card Wiring
Wiring for the Hot Sync CAN bridge card for parallel UPS communication.
Recycling Used UPS and Batteries
Dimensional Drawings
Technical Data Specifications
Compliance Standards
Lists safety, EMC, and product standards for the UPS.
Environmental Specifications
Specifies environmental conditions: temperature, humidity, altitude, noise.
Mechanical Configuration Details
Details mechanical specs: dimensions, weight, clearance.
System Input Specifications
Technical data for UPS system input: voltage, frequency, power factor.
System DC Circuit Specifications
UPS DC circuit specs: battery monitoring and charging.
System Output Specifications
Technical data for UPS system output: power, voltage, overload.
Product Warranty Information
Standard Warranty Terms
Outlines standard warranty terms for defects in design, materials, and workmanship.
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