Table of Contents
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Table of Contents
Related Manuals for KTM 85 SX 14
Summarization of Contents
Means of Representation
Symbols Used
Explains the meaning of specific symbols used throughout the manual for clarity and safety.
Formats Used
Details the typographical formats employed in the document for consistent presentation of information.
Safety Advice
Use Definition - Intended Use
Defines the intended purpose and design parameters of KTM sport motorcycles.
Safety Advice
Provides general safety instructions essential for operating the vehicle safely.
Degrees of Risk and Symbols
Explains hazard symbols and risk levels to identify potential dangers and required precautions.
Tampering Warning
Warns against modifications to the noise control system and related prohibited acts.
Safe Operation
Outlines crucial safety measures for operating the motorcycle, including avoiding impairment.
Important Notes
Guarantee, Warranty
Details warranty conditions, service requirements, and voiding clauses for claims.
Operating and Auxiliary Substances
Specifies required fluids and substances, emphasizing environmental safety.
Spare Parts, Accessories
Advises on using only approved spare parts and accessories for safety and performance.
Service
Highlights the importance of proper service and maintenance for optimal operation and wear prevention.
Figures
Notes that manual figures may show special equipment and components might be depicted disassembled.
Customer Service
Provides information on contacting KTM dealers for support and inquiries.
View of Vehicle
View of Vehicle, Front Left
Illustrates and labels key components visible from the front left side of the motorcycle.
View of Vehicle, Rear Right
Illustrates and labels key components visible from the rear right side of the motorcycle.
Serial Numbers
Chassis Number
Locates and identifies the vehicle's unique chassis identification number.
Type Label
Indicates the location of the motorcycle's type identification label.
Engine Number
Specifies the location where the engine's unique identification number is stamped.
Fork Part Number
Identifies the location of the fork component's part number.
Shock Absorber Part Number
Indicates where the shock absorber component's part number is stamped.
Controls
Clutch Lever
Describes the clutch lever's location and operation on the handlebar.
Hand Brake Lever
Identifies the hand brake lever and its function for engaging the front brake.
Throttle Grip
Locates the throttle grip on the right side of the handlebar.
Kill Switch
Explains the location and function of the kill switch for stopping the engine.
Opening the Filler Cap
Provides safety warnings and instructions for opening the fuel tank filler cap.
Preparing for Use
Advice on First Use
Offers guidance for initial operation, emphasizing child readiness and safety precautions.
Running In the Engine
Details engine break-in procedures, including performance limits and throttle usage.
Preparing for Difficult Riding Conditions
Provides advice for riding in challenging conditions like sand or mud, noting potential wear.
Preparing for Rides on Dry Sand
Specific preparations for riding the motorcycle on dry sandy terrain.
Preparing for Rides on Wet Sand
Specific preparations for riding the motorcycle on wet sandy terrain.
Preparing for Rides on Wet and Muddy Surfaces
Specific preparations for riding the motorcycle on wet and muddy terrain.
Preparing for Rides at High Temperature and Slow Speed
Prepares the vehicle for operation in high temperatures and at slow speeds.
Preparing for Riding at Low Temperatures or in Snow
Specific preparations for riding the motorcycle in low temperatures or snowy conditions.
Riding Instructions
Checks and Maintenance Work When Preparing for Use
Lists essential checks and maintenance tasks to perform before riding the motorcycle.
Starting
Provides instructions and safety warnings for starting the motorcycle engine.
Starting Off
Guidance on how to safely start moving the motorcycle from a standstill.
Shifting, Riding
Instructions on gear shifting, riding techniques, and clutch usage.
Applying the Brakes
Details on proper braking techniques, adapting to conditions, and avoiding brake failure.
Stopping, Parking
Instructions for safely stopping and parking the motorcycle.
Transport
Guidelines for safely transporting the motorcycle.
Refueling
Safety precautions and procedures for refueling the motorcycle.
Service Schedule
Service Schedule
A comprehensive schedule outlining maintenance tasks based on operating hours.
Service Work (as Additional Order)
Lists optional service tasks that can be performed in addition to the regular schedule.
Tuning the Chassis
Checking the Basic Chassis Setting with the Rider's Weight
Guidance on adjusting chassis settings based on rider weight for optimal performance.
Compression Damping of the Shock Absorber
Explanation of compression damping ranges (high-speed and low-speed) for the shock absorber.
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Instructions for adjusting the low-speed compression damping on the rear shock absorber.
Adjusting the High-Speed Compression Damping of the Shock Absorber
Instructions for adjusting the high-speed compression damping on the rear shock absorber.
Adjusting the Rebound Damping of the Shock Absorber
Guidance on how to adjust the rebound damping settings for the rear shock absorber.
Measuring Rear Wheel Sag Unloaded
Procedure for measuring the rear wheel sag when the motorcycle is unloaded.
Checking the Static Sag of the Shock Absorber
Instructions for checking the static sag of the rear shock absorber.
Checking the Riding Sag of the Shock Absorber
Procedure for measuring the rear shock absorber's riding sag with rider weight.
Adjusting the Spring Preload of the Shock Absorber
Steps for adjusting the spring preload on the rear shock absorber.
Adjusting the Riding Sag
Guidance on adjusting the riding sag, including spring rate selection.
Checking the Basic Setting of the Fork
Details on checking the fundamental settings of the front fork suspension.
Adjusting the Compression Damping of the Fork
Instructions for adjusting the compression damping on the front fork legs.
Adjusting the Rebound Damping of the Fork
Guidance on how to adjust the rebound damping settings for the front fork.
Handlebar Position
Information on handlebar mounting positions and hole distances.
Adjusting the Handlebar Position
Steps for adjusting the handlebar position for rider comfort and control.
Service Work on the Chassis
Raising the Motorcycle with the Lift Stand
Procedure for safely raising the motorcycle using a lift stand.
Removing the Motorcycle from the Lift Stand
Instructions for safely removing the motorcycle from a lift stand.
Bleeding the Fork Legs
Steps to bleed excess pressure from the fork legs.
Cleaning the Dust Boots of the Fork Legs
Guidance on cleaning fork dust boots to prevent dirt ingress and oil seal damage.
Removing the Fork Protector
Instructions for removing the fork protector components.
Installing the Fork Protector
Steps for correctly installing the fork protector components.
Removing the Fork Legs
Detailed procedure for removing the front fork legs from the motorcycle.
Installing the Fork Legs
Instructions for correctly installing the front fork legs.
Removing the Lower Triple Clamp
Procedure for removing the lower triple clamp assembly.
Installing the Lower Triple Clamp
Steps for correctly installing the lower triple clamp assembly.
Checking the Play of the Steering Head Bearing
Guidance on how to check for play in the steering head bearing.
Adjusting the Play of the Steering Head Bearing
Instructions for adjusting the steering head bearing play to eliminate looseness.
Greasing the Steering Head Bearing
Procedure for greasing the steering head bearing.
Removing the Start Number Plate
Instructions for removing the start number plate assembly.
Installing the Start Number Plate
Steps for correctly installing the start number plate assembly.
Removing the Front Fender
Procedure for removing the motorcycle's front fender.
Installing the Front Fender
Instructions for correctly installing the motorcycle's front fender.
Removing the Shock Absorber
Detailed steps for removing the rear shock absorber.
Installing the Shock Absorber
Instructions for correctly installing the rear shock absorber.
Removing the Seat
Procedure for removing the motorcycle seat.
Mounting the Seat
Instructions for correctly mounting the motorcycle seat.
Removing the Air Filter Box Lid
Procedure for removing the air filter box lid.
Installing the Air Filter Box Lid
Steps for correctly installing the air filter box lid.
Removing the Air Filter
Instructions for removing the air filter element.
Installing the Air Filter
Steps for correctly installing the air filter element.
Cleaning the Air Filter and Air Filter Box
Procedure for cleaning the air filter and its housing.
Sealing the Air Filter Box
Instructions for sealing the air filter box in specified areas.
Removing the Main Silencer
Procedure for removing the main exhaust silencer.
Installing the Main Silencer
Instructions for correctly installing the main exhaust silencer.
Changing the Glass Fiber Yarn Filling of the Main Silencer
Guidance on replacing the glass fiber yarn filling in the main silencer.
Removing the Fuel Tank
Detailed procedure for removing the fuel tank.
Installing the Fuel Tank
Instructions for correctly installing the fuel tank.
Checking for Chain Dirt Accumulation
Procedure to check the drive chain for excessive dirt and debris.
Cleaning the Chain
Instructions for cleaning the drive chain.
Checking the Chain Tension
Guidance on how to check the drive chain tension.
Adjusting the Chain Tension
Instructions for adjusting the drive chain tension.
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
Procedure to check wear on chain, sprockets, and chain guide.
Adjusting the Chain Guide
Instructions for adjusting the chain guide.
Checking the Frame
Guidance on inspecting the frame for cracks or deformation.
Checking the Swingarm
Procedure for inspecting the swingarm for damage, cracks, or deformation.
Checking the Routing of the Throttle Cable
Ensuring the throttle cable is correctly routed for proper function.
Checking the Rubber Grip
Guidance on checking rubber grips for damage, wear, and secure seating.
Additionally Securing the Rubber Grip
Instructions for further securing rubber grips using wire.
Adjusting the Basic Position of the Clutch Lever
Procedure for adjusting the clutch lever position for rider comfort.
Checking the Fluid Level of the Hydraulic Clutch
Instructions for checking the hydraulic clutch fluid level.
Correcting the Fluid Level of the Hydraulic Clutch
Steps for adding hydraulic clutch fluid to the correct level.
Changing the Hydraulic Clutch Fluid
Procedure for changing the hydraulic clutch fluid.
Brake System
Checking the Free Travel of the Hand Brake Lever
Guidance on checking the free travel of the hand brake lever.
Adjusting the Free Travel of the Handbrake Lever
Instructions for adjusting the free travel of the hand brake lever.
Checking the Brake Discs
Procedure for checking the thickness and condition of the brake discs.
Checking Front Brake Fluid Level
Instructions for checking the front brake fluid reservoir level.
Adding Front Brake Fluid
Procedure for adding front brake fluid.
Checking the Front Brake Linings
Guidance on checking the minimum thickness and condition of front brake linings.
Changing the Front Brake Linings
Procedure for changing the front brake linings.
Checking the Free Travel of Foot Brake Lever
Instructions for checking the free travel of the foot brake lever.
Adjusting the Basic Position of the Foot Brake Lever
Procedure for adjusting the basic position of the foot brake lever.
Checking the Rear Brake Fluid Level
Instructions for checking the rear brake fluid reservoir level.
Adding Rear Brake Fluid
Procedure for adding rear brake fluid.
Checking the Rear Brake Linings
Guidance on checking the minimum thickness and condition of rear brake linings.
Changing the Rear Brake Linings
Procedure for changing the rear brake linings.
Wheels, Tires
Removing the Front Wheel
Detailed procedure for removing the front wheel assembly.
Installing the Front Wheel
Instructions for correctly installing the front wheel assembly.
Removing the Rear Wheel
Detailed procedure for removing the rear wheel assembly.
Installing the Rear Wheel
Instructions for correctly installing the rear wheel assembly.
Checking the Tire Condition
Guidance on inspecting tires for cuts, wear, and age.
Checking the Tire Air Pressure
Instructions for checking and setting the correct tire air pressure.
Checking the Spoke Tension
Procedure for checking and adjusting spoke tension for wheel integrity.
Cooling System
Cooling System
Overview of the motorcycle's cooling system and its components.
Checking the Antifreeze and Coolant Level
Instructions for checking antifreeze concentration and coolant level.
Checking the Coolant Level
Detailed steps for checking the coolant level in the radiator.
Draining the Coolant
Procedure for safely draining the coolant from the system.
Refilling Coolant
Instructions for refilling the cooling system with the correct coolant.
Tuning the Engine
Checking the Play in the Throttle Cable
Guidance on checking throttle cable play for smooth operation.
Adjusting the Play in the Throttle Cable
Instructions for adjusting throttle cable play.
Carburetor - Idle
Explanation of the carburetor's role in idle speed, starting, and throttle response.
Carburetor - Adjusting Idle Speed
Procedure for adjusting the carburetor's idle speed.
Emptying the Carburetor Float Chamber
Instructions for emptying the carburetor float chamber.
Checking the Basic Position of the Shift Lever
Guidance on checking the basic position of the shift lever relative to the boot.
Adjusting the Basic Position of the Shift Lever
Instructions for adjusting the shift lever's basic position.
Maintenance Work on the Engine
Checking the Gear Oil Level
Procedure for checking the engine's gear oil level.
Changing the Gear Oil
Instructions for changing the engine's gear oil.
Draining the Gear Oil
Procedure for safely draining the engine's gear oil.
Filling up with Gear Oil
Instructions for filling the engine with the correct gear oil.
Adding Gear Oil
Procedure for adding gear oil to the engine.
Cleaning, Care
Cleaning the Motorcycle
Guidelines and precautions for cleaning the motorcycle, including avoiding high pressure.
Storage
Storage
Steps and precautions for storing the motorcycle for extended periods.
Preparing for Use After Storage
Instructions for preparing the motorcycle after it has been stored.
Technical Data
Engine
Technical specifications related to the motorcycle's engine.
Engine Tightening Torques
Specifications for tightening torques of various engine components.
Capacities
Details on fluid capacities such as gear oil, coolant, and fuel.
Chassis
Technical specifications related to the motorcycle's chassis, frame, and suspension.
Tires
Specifications for tire sizes, types, and air pressures.
Fork
Technical data and adjustment specifications for the front fork.
Shock Absorber
Technical data and adjustment specifications for the rear shock absorber.
Chassis Tightening Torques
Specifications for tightening torques of various chassis components.
Carburetor
Technical specifications and tuning data for the carburetor.
Carburetor Tuning
Detailed table for carburetor tuning based on ambient conditions.
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