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Alamo Axtreme 02983328C Operator's Manual

Boom arm mower
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Published 03/09
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
OPERATOR'S MANUAL
®
©2009 Alamo Group Inc.
BOOM ARM MOWER
Part No. 02983328C
$0.00

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Summary of Contents for Alamo Axtreme 02983328C

  • Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ® ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com ©2009 Alamo Group Inc. $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...

  • Page 5: Table Of Contents

    Table Of Contents SAFETY SECTION ......................1-1 General Safety Instructions and Practices ......................1-2 Operator Safety Instructions and Practices ....................... 1-3 Connecting & Disconnecting Implement Safety Instructions & Practices ............1-5 Equipment Operation Safety Instructions and Practices ..................1-6 Maintenance and Service Safety Instructions and Practices ................1-12 Transporting Safety Instructions and Practices ....................
  • Page 6 Driving the Tractor and Boom .......................... 3-40 OPERATING THE BOOM UNIT AND ATTACHED HEAD ................3-41 Foreign Debris Hazards/Overhead Obstructions ..................... 3-42 Operating Speed and Ground Speed ......................3-43 Operating the Attached Mower Heads ......................3-43 Shutting Down the Attached Head- For Standard Equipment ................. 3-48 Shutting Down the Attached Head - For (Optional Equipment) ...............

  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 ©2009 Alamo Group Inc.

  • Page 8: General Safety Instructions And Practices

    Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) AXTREME 03/09 Safety Section 1-2 ©2009 Alamo Group Inc.

  • Page 9: Operator Safety Instructions And Practices

    (SG-I7) Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) AXTREME 03/09 Safety Section 1-3 ©2009 Alamo Group Inc.
  • Page 10 Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-38) AXTREME 03/09 Safety Section 1-4 ©2009 Alamo Group Inc.

  • Page 11: Connecting & Disconnecting Implement Safety Instructions & Practices

    Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (SBM-23) AXTREME 03/09 Safety Section 1-5 ©2009 Alamo Group Inc.

  • Page 12: Equipment Operation Safety Instructions And Practices

    300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death. (SBM-17) AXTREME 03/09 Safety Section 1-6 ©2009 Alamo Group Inc.
  • Page 13 To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. (SFL-4) AXTREME 03/09 Safety Section 1-7 ©2009 Alamo Group Inc.
  • Page 14 Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) AXTREME 03/09 Safety Section 1-8 ©2009 Alamo Group Inc.
  • Page 15 In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. (SG-39) AXTREME 03/09 Safety Section 1-9 ©2009 Alamo Group Inc.
  • Page 16 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) AXTREME 03/09 Safety Section 1-10 ©2009 Alamo Group Inc.
  • Page 17 Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (SPU-3) AXTREME 03/09 Safety Section 1-11 ©2009 Alamo Group Inc.

  • Page 18: Maintenance And Service Safety Instructions And Practices

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SBM-18) AXTREME 03/09 Safety Section 1-12 ©2009 Alamo Group Inc.
  • Page 19 Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated. (SG-28) AXTREME 03/09 Safety Section 1-13 ©2009 Alamo Group Inc.

  • Page 20: Transporting Safety Instructions And Practices

    See your Authorized Dealer for proper repairs. (SGM-13) PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
  • Page 21 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) AXTREME 03/09 Safety Section 1-15 ©2009 Alamo Group Inc.

  • Page 22: Concluding Safety Instructions And Practices

    Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18) AXTREME 03/09 Safety Section 1-16 ©2009 Alamo Group Inc.

  • Page 23: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 24 Pinch Points TB1011 WARNING Do not Remove Shields 24028 WARNING Replace Worn Rubber Deflectors D138 INSTRUCT CW Blade Rotation 22839 CAUTION Hand Gun Grease Only D375 WARNING Replace Blades in Pairs AXTREME 03/09 Safety Section 1-18 ©2009 Alamo Group Inc.
  • Page 25 WARNING Belt Shield 02925100 IMPORTANT Replacement Parts 000108 INSTRUCT Flail Operation 000678 INSTRUCT Grease Fitting Inside 00757139 LOGO Alamo Industrial 02970887 LOGO NAME Flail Axe 48” 02979551 LOGO Alamo Industrial Square AXTREME 03/09 Safety Section 1-19 ©2009 Alamo Group Inc.
  • Page 26 02965141 DANGER Boom Flails 000108 INSTRUC Flail Operating Inst 03200432 IMPORTANT Genuine Parts, Flail 00757139 LOGO ALAMO (4-1/2 x 16-1/2) SER PLT Flail Mower Serial Plate 000678 INSTRUC Grease Fitting Inside AXTREME 03/09 Safety Section 1-20 ©2009 Alamo Group Inc.
  • Page 27 ITEM PART NO. QTY. DESCRIPTION 02972145 TIMBER CAT 5’ 02972146 TIMBER CAT 7’ 00757139 Decal - Alamo TK Logo 02971931 Decal - Timber Cat 00757140 Decal - Alamo Logo 02973496 Keep Away - Amputation 000678 Decal - Grease Fitting Inside...
  • Page 28 02962764 DANGER Pinch Point 00756004 DANGER Guard Missing 02965262 DANGER Leak/Hose Burst 02967827 DANGER Multi hazard Rotary 00757139 LOGO Alamo By Terrain King 02974998 LOGO Buzzbar D138 DECAL Blade Rotation 02975158 WARNING Hearing Protection 02975170 DANGER Foot/Leg Contact 02975515 WARNING...
  • Page 29 Do Not over Speed Engine 00725746 PELIGRO Spanish Translation 02973496 DANGER Amputation Hazard Keep Away 00756059 WARNING Hydraulic Pressure Leak 001650 LOGO Alamo Industrial 02925100 INSTRUCT Use Genuine Alamo Industrial Parts AXTREME 03/09 Safety Section 1-23 ©2009 Alamo Group Inc.
  • Page 30 DESCRIPTION 02982733 18’ Boom Assy 02982736 22’ Boom Assy 02982739 25’ Boom Assy 02983263 Name Logo, 18’ Axtreme 02983264 Name Logo, 22’ Axtreme 02983265 Name Logo, 25’ Axtreme 02962764 Pinch Points AXTREME 03/09 Safety Section 1-24 ©2009 Alamo Group Inc.
  • Page 31 SAFETY ITEM PART NO. QTY. DESCRIPTION 02984841 28’T Boom Assy 02985356 Name Logo, 28’ Axtreme 02962764 Pinch Points AXTREME 03/09 Safety Section 1-25 ©2009 Alamo Group Inc.

  • Page 32: Decal Description

    DO NOT transport or operate without the SMV. P/N 03200347 Information that Grease Fitting is present and must apply grease. P/N 000678 NAME LOGO P/N 02971943 Name LOGO - Alamo Industrial P/N 00757139 AXTREME 03/09 Safety Section 1-26 ©2009 Alamo Group Inc.
  • Page 33 Passerby enter the area. Stay away from rotating blades. Keep hands and feet away from rotating blades. Do not approach mower until all movement has stopped. P/N 02967668 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 AXTREME 03/09 Safety Section 1-27...
  • Page 34 DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area. P/N 02967867 Red Reflectors P/N 2738332 Yellow Reflectors P/N 2738333 AXTREME 03/09 Safety Section 1-28 ©2009 Alamo Group Inc.
  • Page 35 P/N TB1011 WARNING! Inspect Rubber Deflector and replace if damaged or noticeably worn. Do not operate mower if deflector is missing or damaged. P/N 24028 Blade Rotation Clockwise. P/N D138 AXTREME 03/09 Safety Section 1-29 ©2009 Alamo Group Inc.
  • Page 36 Grease with hand gun grease only. P/N 22839 WARNING! Replace blade bolts and nuts everytime you replace mower blades. P/N D375 LOGO NAME 18’ AXTREME ALAMO INDUSTRIAL P/N 02983263 LOGO NAME 22’ AXTREME ALAMO INDUSTRIAL P/N 02983264 AXTREME 03/09 Safety Section 1-30 ©2009 Alamo Group Inc.
  • Page 37 SAFETY LOGO NAME 25’ AXTREME ALAMO INDUSTRIAL P/N 02983265 Danger! Mult-Hazard Warning. Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and others in the area. P/N 002369 WARNING! - Cutting while Flail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable distance.
  • Page 38 P/N 000108 WARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if get caught between V-Belt and Pulley. P/N 00758194 Name LOGO - Alamo Industrial P/N 02979551 NAME DECAL P/N 02970887 AXTREME 03/09 Safety Section 1-32...
  • Page 39 SAFETY WARNING! Keep all safety shielding installed, repaired and replaced when damaged so that machine stays in safe condition. P/N 00756007 IMPORTANT - Use ALAMO Genuine Flail Parts. P/N 03200432 NAME LOGO P/N 02971931 DANGER! KEEP AWAY! Sickle Blades are guarded only by remote location.
  • Page 40 Do Not approach mower until all motion has stopped. P/N 00769737 DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced. P/N 00756004 AXTREME 03/09 Safety Section 1-34 ©2009 Alamo Group Inc.
  • Page 41 BURN INJURY or DEATH. P/N 02965262 LOGO NAME BUZZBAR. P/N 02974998 WARNING- Hearing Protection is required when working within 100 yards of this machine. P/N 02975158 DANGER- Keep away rotating blades. P/N 02975170 AXTREME 03/09 Safety Section 1-35 ©2009 Alamo Group Inc.
  • Page 42 P/N 02975515 INSTRUCT- Do not locate hitch post in this area P/N 02975516 INSTRUCT- Pitch Adjust P/N 02975514 Red Reflector. Keep reflectors clean and visible. P/N 1458392 AXTREME 03/09 Safety Section 1-36 ©2009 Alamo Group Inc.
  • Page 43 P/N 02965093 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. P/N 00725746 AXTREME 03/09 Safety Section 1-37 ©2009 Alamo Group Inc.
  • Page 44 SAFETY WARNING! Never use your hand to check for oil leaks. Always use paper or cardboard. P/N 00756059 ALAMO NAME LOGO. P/N 001650 LOGO NAME 28’T AXTREME ALAMO INDUSTRIAL P/N 02985356 AXTREME 03/09 Safety Section 1-38 ©2009 Alamo Group Inc.

  • Page 45: Federal Laws And Regulations

    Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) AXTREME 03/09 Safety Section 1-39 ©2009 Alamo Group Inc.

  • Page 91: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 ©2009 Alamo Group Inc.
  • Page 92 Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. NOTE: Identifies points of particular interest for more efficient and convenient operation or repair. AXTREME 03/09 Introduction Section 2-2 ©2009 Alamo Group Inc.
  • Page 93 Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same as driving an automobile.Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). AXTREME 03/09 Introduction Section 2-3 ©2009 Alamo Group Inc.

  • Page 94: Attention Owner/Operator

    NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement.

  • Page 95: Operation Section

    OPERATION SECTION Operation Section 3-1 ©2009 Alamo Group Inc.

  • Page 96: Operating Instructions

    ALAMO INDUSTRIAL AXTREME BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial Booms are manufactured with quality material by skilled workers. The AXTREME Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.

  • Page 97: Operator Requirements

    NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) TRACTOR REQUIREMENTS AXTREME 03/09 Operation Section 3-3 ©2009 Alamo Group Inc.

  • Page 98: Rops And Seat Belt

    Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are with in 100 yards. (SBM-9) AXTREME 03/09 Operation Section 3-4 ©2009 Alamo Group Inc.

  • Page 99: Tractor Lighting And Smv Emblem

    For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010 If the unit is operated on slopes greater than 5°,...

  • Page 100: Getting On And Off The Tractor

    Falling off can result in serious injury or death. (SG-10) Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) AXTREME 03/09 Operation Section 3-6 ©2009 Alamo Group Inc.

  • Page 101: Dismounting The Tractor

    Never bypass the ignition switch by short circuiting the starter solenoid. After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-B- 0003 AXTREME 03/09 Operation Section 3-7 ©2009 Alamo Group Inc.

  • Page 102: Connecting Attaching Heads To The Boom

    REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) AXTREME 03/09 Operation Section 3-8 ©2009 Alamo Group Inc.

  • Page 103: Pre-Operation Inspection And Service

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) AXTREME 03/09 Operation Section 3-9 ©2009 Alamo Group Inc.

  • Page 104: Tractor Pre-Operation Inspection/Service

    Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) AXTREME 03/09 Operation Section 3-10 ©2009 Alamo Group Inc.
  • Page 105 Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) AXTREME 03/09 Operation Section 3-11 ©2009 Alamo Group Inc.
  • Page 106 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) AXTREME 03/09 Operation Section 3-12 ©2009 Alamo Group Inc.
  • Page 107 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34) AXTREME 03/09 Operation Section 3-13 ©2009 Alamo Group Inc.
  • Page 108 All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SSM-07) AXTREME 03/09 Operation Section 3-14 ©2009 Alamo Group Inc.
  • Page 109 All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SSM-07) AXTREME 03/09 Operation Section 3-15 ©2009 Alamo Group Inc.
  • Page 110 Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up. (SSM-1) AXTREME 03/09 Operation Section 3-16 ©2009 Alamo Group Inc.
  • Page 111 There are no cracks or holes in mower deck The Hyd. motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER AXTREME 03/09 Operation Section 3-17 ©2009 Alamo Group Inc.
  • Page 112 The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. AXTREME 03/09 Operation Section 3-18 ©2009 Alamo Group Inc.

  • Page 113: Cutting Component Inspection

    Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 AXTREME 03/09 Operation Section 3-19 ©2009 Alamo Group Inc.

  • Page 114: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 AXTREME 03/09 Operation Section 3-20 ©2009 Alamo Group Inc.

  • Page 115: Operating The Manual Control Valves

    Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) AXTREME 03/09 Operation Section 3-21 ©2009 Alamo Group Inc.
  • Page 116 If you have any questions concerning safety of operation, contact your dealer or ALAMO INDUSTRIAL. This valve is located on the Main Frame of the unit. These are fastened together in a bank of five valves. Their use will be explained in the following pages of this manual.
  • Page 117 OPERATION VALVE OPERATION PLATE P/N 02983408 VALVE OPERATION PLATE P/N 02986160 APPLIES ONLY FOR 28T AXTREME AXTREME 03/09 Operation Section 3-23 ©2009 Alamo Group Inc.

  • Page 118: Swing

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) AXTREME 03/09 Operation Section 3-24 ©2009 Alamo Group Inc.

  • Page 119: Lift

    Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) AXTREME 03/09 Operation Section 3-25 ©2009 Alamo Group Inc.

  • Page 120: Dipper

    Make certain that the Boom swing path is clear of bystanders, power lines, and obstruction to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. OPS-B- 0034_B AXTREME 03/09 Operation Section 3-26 ©2009 Alamo Group Inc.

  • Page 121: Telescoping Boom

    Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel. AXTREME 03/09 Operation Section 3-27 ©2009 Alamo Group Inc.

  • Page 122: Tilt

    Pushing the handle forward will move the head in the opposite direction. Again, if the handle is released, the valve will automatically return to center and the boom will be LOCKED in position. OPS-B- 0035_C AXTREME 03/09 Operation Section 3-28 ©2009 Alamo Group Inc.

  • Page 123: Boom Joystick Control - Optional Equipment

    Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) AXTREME 03/09 Operation Section 3-29 ©2009 Alamo Group Inc.

  • Page 124: Mower Head Power

    To stop the motor on the mower head, lower the Tractor engine speed and push the Motor Switch IN to the STOP position. The mower will come to a complete stop in approximately 15 seconds. OPS-B- 0031_A AXTREME 03/09 Operation Section 3-30 ©2009 Alamo Group Inc.

  • Page 125: Swing

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) AXTREME 03/09 Operation Section 3-31 ©2009 Alamo Group Inc.

  • Page 126: Lift

    Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) AXTREME 03/09 Operation Section 3-32 ©2009 Alamo Group Inc.

  • Page 127: Dipper

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) AXTREME 03/09 Operation Section 3-33 ©2009 Alamo Group Inc.

  • Page 128: Tilt

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) AXTREME 03/09 Operation Section 3-34 ©2009 Alamo Group Inc.

  • Page 129: Door

    Pressing the trigger button and pushing the left swivel button opens the door. Pressing the trigger button and pushin the right swivel button closes the door. When the buttons are released, the door will lock in current position. OPS-B- 0038_B AXTREME 03/09 Operation Section 3-35 ©2009 Alamo Group Inc.

  • Page 130: Head Swivel

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) AXTREME 03/09 Operation Section 3-36 ©2009 Alamo Group Inc.

  • Page 131: Driving The Tractor And Implement

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) AXTREME 03/09 Operation Section 3-37 ©2009 Alamo Group Inc.

  • Page 132: Starting The Tractor

    Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 AXTREME 03/09 Operation Section 3-38 ©2009 Alamo Group Inc.

  • Page 133: Brake And Differential Lock Setting

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) AXTREME 03/09 Operation Section 3-39 ©2009 Alamo Group Inc.

  • Page 134: Driving The Tractor And Boom

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) AXTREME 03/09 Operation Section 3-40 ©2009 Alamo Group Inc.

  • Page 135: Operating The Boom Unit And Attached Head

    The blade could throw an object toward the operator causing serious injury or death. Never operate the mower without an Operator Protective Structure. Always were safety glasses and a hard hat. (Ops-0005-MISC) AXTREME 03/09 Operation Section 3-41 ©2009 Alamo Group Inc.

  • Page 136: Foreign Debris Hazards/Overhead Obstructions

    Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-07) AXTREME 03/09 Operation Section 3-42 ©2009 Alamo Group Inc.

  • Page 137: Operating Speed And Ground Speed

    Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower. (SGM-02) AXTREME 03/09 Operation Section 3-43 ©2009 Alamo Group Inc.
  • Page 138 Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) AXTREME 03/09 Operation Section 3-44 ©2009 Alamo Group Inc.
  • Page 139 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) AXTREME 03/09 Operation Section 3-45 ©2009 Alamo Group Inc.
  • Page 140 • When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS-B- 0044 AXTREME 03/09 Operation Section 3-46 ©2009 Alamo Group Inc.
  • Page 141 Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4) AXTREME 03/09 Operation Section 3-47 ©2009 Alamo Group Inc.

  • Page 142: Shutting Down The Attached Head- For Standard Equipment

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) AXTREME 03/09 Operation Section 3-48 ©2009 Alamo Group Inc.

  • Page 143: Shutting Down The Attached Head - For (Optional Equipment)

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) AXTREME 03/09 Operation Section 3-49 ©2009 Alamo Group Inc.

  • Page 144: Tractor, Boom, And Attached Head Storage

    By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017 AXTREME 03/09 Operation Section 3-50 ©2009 Alamo Group Inc.

  • Page 145: Placing Boom Arm On Boom Arm Rest - For Standard Equipment

    Swing the boom around to the desired position. OPS-B- 0013_D Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) AXTREME 03/09 Operation Section 3-51 ©2009 Alamo Group Inc.

  • Page 146: Placing Boom Arm On Boom Arm Rest - For Optional Equipment

    Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH (25 kph). OPS-U- 0018 AXTREME 03/09 Operation Section 3-52 ©2009 Alamo Group Inc.

  • Page 147: Transporting On Public Roadways

    Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models. OPS-B- 0015 AXTREME 03/09 Operation Section 3-53 ©2009 Alamo Group Inc.
  • Page 148 Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 AXTREME 03/09 Operation Section 3-54 ©2009 Alamo Group Inc.

  • Page 149: Hauling The Tractor And Implement

    If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 AXTREME 03/09 Operation Section 3-55 ©2009 Alamo Group Inc.

  • Page 151: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1 ©2009 Alamo Group Inc.

  • Page 152: Lubrication Information

    REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) AXTREME 03/09 Maintenance Section 4-2 ©2009 Alamo Group Inc.
  • Page 153 MAINTENANCE AXTREME 03/09 Maintenance Section 4-3 ©2009 Alamo Group Inc.

  • Page 154: Hydraulic Oil, Filters, And Components

    If the Mower head cuts off or loses power it may be an indication that the Pressure Filter needs to be changed. Keep all hoses and adapters tight. Repair any leaks immediately. Do not overtighten hose end fittings. Tighten to specifications only. (See Chart Below) Check the hydraulic oil level daily. AXTREME 03/09 Maintenance Section 4-4 ©2009 Alamo Group Inc.

  • Page 155: Blades

    Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pit- ting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cyl- inders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.

  • Page 156: Proper Torque For Fasteners

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. AXTREME 03/09 Maintenance Section 4-6 ©2009 Alamo Group Inc.

  • Page 157: Service Of Spindle Housing (Figure Mnt-0006)

    When rebuilding the spindle housing assembly, always replace the locknuts, lockwasher, and seal. INSPECTION: Bearing and cups: Inspect bearings and bearing cups for nicks, pitting, discoloration and wear. If any exist, replace bearing and bearing cup. AXTREME 03/09 Maintenance Section 4-7 ©2009 Alamo Group Inc.
  • Page 158 Seal being torn by the installation of the spindle and is a necessary step when setting the rolling Torque. Turn the Spindle Housing Upside Down and insert the spindle (with the bearing pressed onto it) into the spindle AXTREME 03/09 Maintenance Section 4-8 ©2009 Alamo Group Inc.
  • Page 159 100 ft-lbs. Bend the tang of the lockwasher to fit into one of the grooves of the top nut. Install vent plug (8) and Grease Fitting (9). Fill spindle assembly with NLGI EP#2 Grease (Approx 22 oz.) AXTREME 03/09 Maintenance Section 4-9 ©2009 Alamo Group Inc.

  • Page 160: Roller Bearing Replacement

    Play should be slight to none at all. 11. Install roller and bearing and bracket assemblies on mower. 12. Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing. AXTREME 03/09 Maintenance Section 4-10 ©2009 Alamo Group Inc.

  • Page 161: Timber Cat Head

    Continuous operation in this mode will cause premature component failure and hydraulic oil overheat. Once proper adjustment has been achieved, tighten the jam nuts (Item 1) and replace cover. AXTREME 03/09 Maintenance Section 4-11 ©2009 Alamo Group Inc.

  • Page 162: Buzzbar Head

    Grease each spindle with one pump of high quality lithium grease weekly. More than one pump is unnecessary and will cause extra grease to spill from the relief. Grease fittings are located in front of the machine, just above the blades. AXTREME 03/09 Maintenance Section 4-12 ©2009 Alamo Group Inc.
  • Page 163 Once the belts begin to tighten, small adjustments will produce large changes in tension. Belts should be tensioned 15-20 lbs of force for 5/16 inches deflection. Tighten nuts on studs and jam nut to hold tension. Lubrication: AXTREME 03/09 Maintenance Section 4-13 ©2009 Alamo Group Inc.

  • Page 164: Flail Axe Head

    8 to 12 lb. Belt Deflection Force at 7/16" deflection. Inspect belts and recheck belt tension periodically to main- tain an 8 to 12 lb. Belt Deflection Force at 7/16" deflection. AXTREME 03/09 Maintenance Section 4-14 ©2009 Alamo Group Inc.

  • Page 165: Grass Flail Head

    1/4”. Then, tighten the locknut, recheck the belt tension, and replace the belt cover. IMPORTANT: Do not overtighten belt as this may cause premature failure of the rotor shaft and motor bear- ings. AXTREME 03/09 Maintenance Section 4-15 ©2009 Alamo Group Inc.
  • Page 166 Carefully tighten cap screws alternately and progressively until tapers are seated (about 5 FT-LB). Check sheave alignment and runout (wobble). Continue careful alternate and progressive tightening of cap screws to 10 FT-LB. Maximum torque should be achieved on each individual bolt only two times. AXTREME 03/09 Maintenance Section 4-16 ©2009 Alamo Group Inc.

  • Page 167: General Information On Flail Mower Vibration

    Shafts are operated at improper speed. Rotating shafts have what is known as a natural period of vibra- tion. The same is true of the cutter shafts on the Flail Mowers. AXTREME 03/09 Maintenance Section 4-17 ©2009 Alamo Group Inc.

  • Page 168: Start Up Procedure

    Cylinders and Hoses, it goes into the Hydraulic Tank and reduces the oil level. Check your Tractors Operators Manual for the proper level and type of oil to be used. AXTREME 03/09 Maintenance Section 4-18 ©2009 Alamo Group Inc.
  • Page 170 LIMITED WARRANTY LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 171 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 172 P/N 02983328C AXTREME - SOM 3/09 Printed in USA...

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