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MIG WELDERS

MIG WELDERS
MIG110E - MIG135TE - MIG151TE
MIG110EN - MIG130EN - MIG160EN
0204
OPERATING & MAINTENANCE
INSTRUCTIONS

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Summarization of Contents

Guarantee and Service Contacts
Product Guarantee
Details the warranty period and conditions for the Clarke product.
Parts and Service Contacts
Provides contact information for obtaining spare parts and technical service.
Electromagnetic Interference (EMC)
Area Assessment for EMC
Guidelines for assessing potential electromagnetic problems in the welding area.
Reducing Emissions Methods
Strategies to minimize electromagnetic emissions from the welding equipment.
Safety Precautions
General Welding Safety
Covers burn prevention, toxic fume prevention, and fire/explosion prevention for all welding types.
Arc Welding Hazards and Protection
Details burn protection, eye/head protection, and protecting bystanders from arc hazards.
Hazard Mitigation and Shock Prevention
Addresses toxic fumes, fire risks, pacemaker safety, and preventing electric shock.
Equipment Safety Checks
Covers safety of electrodes, cables, connectors, terminals, and devices.
Working Area Preparation
Guidelines for setting up a safe and suitable working environment for welding.
MIG Welding Safety Measures
Specific safety measures for MIG welding, covering ventilation and equipment checks.
Critical MIG Welding Directives
Essential safety directives for MIG welding, focusing on immediate actions and precautions.
MIG Welding Fundamentals
Safety Equipment
Information on available safety equipment for welding from Clarke dealers.
Principles of Operation
Explains the fundamental process of MIG welding, including wire feeding and shielding gas.
Gas/No Gas and Benefits
Details Gas/No Gas capability and lists advantages of MIG welding.
Electrical Connections
Model-Specific Connections
Connection instructions for different MIG welder models (110E-135TE, 151TE-160EN).
General Connection & Extension Cables
General connection guidelines and advice for using extension cables.
Assembly and Setup
Unpacking and Parts ID
Instructions for unpacking the welder and identifying all included components.
Component Assembly
Steps for assembling the welder, including attaching feet, handles, and gas bottle.
Wire and Shield Setup
Welding Shield Assembly
Instructions for assembling and maintaining the welding shield for eye protection.
Installing Welding Wire
Step-by-step guide on how to load and prepare the welding wire spool.
Gas Supply and Preparation
Gas Supply Connection
Information on connecting the gas supply for MIG welding, including types of gas and regulators.
Preparation for Use
Steps required to prepare the welder for operation, including electrical connections.
No-Gas Wiring (EN Models)
Specific electrical connection setup for the 'No-Gas' welding mode on EN models.
Welding Controls and Settings
Gas Welding Settings
Guidance on setting the gas regulator and ensuring correct gas flow for welding.
Control Adjustment
Instructions on adjusting the welder's controls, including wire speed and current settings.
Wire Trimming and Earth Lead
Steps for trimming wire and attaching the earth lead for safe welding.
Operation and Best Practices
Welder Operation
Step-by-step guide on how to operate the MIG welder safely and effectively.
Welding Tips
Practical advice and best practices for achieving quality welds with the MIG welder.
Maintenance Procedures
General Maintenance
Guidelines for performing regular maintenance on the MIG welder for longevity.
Welding Shield Care
Specific maintenance instructions for the welding shield and its components.
Control Setting Reference Tables
Models 110E-135TE Settings
Reference tables for setting controls on specific MIG welder models based on material and thickness.
Models 151TE-160EN Settings
Reference tables for setting controls on the 151TE and 160EN MIG welder models.
Technical Specifications
Welder Specifications
Technical specifications for all MIG welder models, including power, current, and dimensions.
Wiring Diagrams
MIG 110E and 110EN Diagrams
Electrical wiring diagrams for the MIG 110E and MIG 110EN models.
MIG 130EN and 135TE Diagrams
Electrical wiring diagrams for the MIG 130EN and MIG 135TE models.
MIG 151TE and 160EN Diagrams
Electrical wiring diagrams for the MIG 151TE and MIG 160EN models.
Parts Lists and Diagrams
MIG 110E Parts List
A comprehensive list of parts for the MIG 110E welder with corresponding part numbers.
MIG 110E Parts Diagram
Visual diagram illustrating the location of parts for the MIG 110E welder.
MIG 110EN Parts List
A comprehensive list of parts for the MIG 110EN welder with corresponding part numbers.
MIG 110EN Parts Diagram
Visual diagram illustrating the location of parts for the MIG 110EN welder.
MIG 130EN Parts List
A comprehensive list of parts for the MIG 130EN welder with corresponding part numbers.
MIG 130EN Parts Diagram
Visual diagram illustrating the location of parts for the MIG 130EN welder.
MIG 135TE Parts List
A comprehensive list of parts for the MIG 135TE welder with corresponding part numbers.
MIG 135TE Parts Diagram
Visual diagram illustrating the location of parts for the MIG 135TE welder.
MIG 151TE Parts List
A comprehensive list of parts for the MIG 151TE welder with corresponding part numbers.
MIG 151TE Parts Diagram
Visual diagram illustrating the location of parts for the MIG 151TE welder.
MIG 160EN Parts List
A comprehensive list of parts for the MIG 160EN welder with corresponding part numbers.
MIG 160EN Parts Diagram
Visual diagram illustrating the location of parts for the MIG 160EN welder.
Accessories
Available Accessories
Lists available accessories for the welders, including wire spools, gas, and tips.

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