Related Manuals for Clarke MIG106
Summary of Contents for Clarke MIG106
- Page 1 NO GAS/GAS MIG WELDER MODEL NO: MIG106 PART NO: 6014011 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1121 - rev 2...
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Page 2: Environmental Recycling Policy
GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. -
Page 3: General Precautions
SAFETY PRECAUTIONS FOR ALL TYPES OF WELDING WARNING: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY. HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR IGNORED, PERSONAL INJURY TO THE OPERATOR MAY RESULT. - Page 4 perchloroethylene vapours to form phosgene. DO NOT WELD or cut where solvent vapours can be drawn into the welding or cutting atmosphere or where the radiant energy can penetrate to atmospheres containing even minute amounts of trichloroethylene or perchloroethylene. C) FIRE AND EXPLOSION PREVENTION Causes of fire and explosion are: 1.
- Page 5 A container with unknown contents should be cleaned (see paragraph above). Do NOT depend on sense of smell or sight to determine if it is safe to weld or cut. Hollow castings or containers must be vented before welding or cutting as they can explode.
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Page 6: Toxic Fume Prevention
intensity gas-shielded arc) can cause a retinal burn thatmay leave a permanent dark area in the field of vision. Before welding whilst wearing contact lenses, seek advice from your optician. PROTECTION OF NEARBY PERSONNEL For production welding, a separate, well vented room or enclosed bay is best. In open areas,surround the operation with low reflective, non- combustible screens or panels. - Page 7 Examples of conducting objects include, but are not limited to, buildings, electrical tools, work benches, welding power source cases, workpieces, etc. Never touch the electrode and any metal object unless the welding power source is off. When installing, connect the frames of each unit such as welding power source, control, work table, and water circulator to the building earth.
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Page 8: Preparation Of The Working Area
PREPARATION OF THE WORKING AREA The working area must be sufficiently spacious, not humid, and well-ventilated as to avoid any fumes which develop from the welding process and from incidental material adhering to the pieces to be welded (oils, paints, tars...) which may cause danger to the operator. - Page 9 17. NEVER allow the earth cable or torch hose to become wrapped around the operator or any person in the vicinity. A comprehensive range of CLARKE safety equipment for use when welding is available from your local dealer. the mains supply. Consideration should be given to shielding the supply cable of permanently installed welding equipment, in metallic conduit or equivalent.
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Page 10: Electrical Connections
ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for connection to a standard, domestic electrical supply. Should the plug need changing, make sure that a plug of identical specification is used. -
Page 11: Safety Symbols
Read instruction manual before use. INVENTORY Any damage or deficiency should be reported to your CLARKE dealer immediately. Some of the components are stored within the machine side compartment. The components include the following: •... - Page 12 OVERVIEW NO DESCRIPTION NO DESCRIPTION Carry Handle Torch Hose Gas Connection Point Earth Clamp Control Panel Welding Mask Torch Chipping Hammer Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 13: The Control Panel
THE CONTROL PANEL 1. Wire speed control knob. As a general rule, a higher current requires a higher wire speed. 2. Current setting switches MIN-MAX & 1-2. Used together, these two switches provide 4 increasing power levels as follows: • MIN-1 •... - Page 14 FITTING THE GAS BOTTLE HOLDER WARNING: NEVER OPERATE THIS MACHINE WITH THE SIDE PANELS PARTIALLY OPENED OR REMOVED. IMPORTANT: Ensure that the welder is not connected to the mains supply before opening. 1. Open the side panel by pushing the latch down and allowing the side panel to drop down.
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Page 15: Assembling The Welding Shield
• The clear glass panel should be replaced when it becomes badly pitted. 4. When replacing the glass panels, only use parts supplied by Clarke International. The dark panel is a certified, optical glass and should not be exchanged for any other type. -
Page 16: Preparation For Use
MOUNTING THE WELDING WIRE SPOOL WARNING: MAKE SURE THAT THE WELDER IS NOT CONNECTED TO THE MAINS SUPPLY. NOTE: Spools of welding wire are available from your CLARKE dealer. 1. Open the side panel by pushing the latch down and allowing the side panel to open. -
Page 17: Threading The Wire
6. Replace the drive roller cover back onto the drive spindle with the opening facing right. 7. Ensure that the flanges at the base of the drive roller cover, seat fully into the circular recess in the main moulding and then rotate the drive roller cover through 90°... - Page 18 9. Set the ‘WIRE FEED’ rotary control on the front panel to position 7 or 8 and squeeze the trigger on the torch body. • The wire will feed through the hose until it appears at the torch tip. • Ensuring the hose is free from kinks during this process will assist the wire in its passage through the hose liner.
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Page 19: Mig Welding Principles
MIG WELDING PRINCIPLES MIG (Metal Inert Gas) welding allows you to fuse together two similar metals without altering the properties of the metal. A consumable wire electrode is continuously fed through the welding torch that is fitted with a concentric gas nozzle. the wire is connected to a high voltage supply which creates an electric arc between the electrode (the wire) and the workpiece. -
Page 20: Operating The Welder
WELDING WITHOUT GAS 1. If using 0.9mm flux cored wire, connect the terminal as shown. • The earth cable (Thicker Lead) should be connected to the positive (Red) terminal. • The cable from torch (Thinner Lead) should be connected to the Negative (Black) terminal. -
Page 21: Operation
OPERATION CAUTION: THE DUTY CYCLE MUST BE ADHERED IN ORDER TO PREVENT THE THERMAL OVERLOAD PROTECTION FROM ACTIVATING 1. With the welding current set and the wire trimmed, set the wire feed control to 6. 2. Plug the machine into the mains supply and switch on. 3. -
Page 22: Thermal Overload
THERMAL OVERLOAD The ‘Thermal Overload’ shuts off the welder when it becomes too hot, due to the duty cycle being exceeded. This is to prevent any damage to the machine. When this occurs, the warning lamp shown will light up. Allow the welder to cool until the amber light extinguishes before resuming work. -
Page 23: Maintenance
Check the hose for security and damage. As a general rule the power supply should be inspected at least annually. Consult your CLARKE dealer for advice if necessary. Wire feed unit: The feed roller wire guide plays an important part in obtaining consistent results. -
Page 24: Troubleshooting
TROUBLESHOOTING Your CLARKE MIG Welder has been designed to give long and trouble free service. If however, having followed the instructions in this booklet carefully you still encounter problems, the following points should help identify and resolve them. PROBLEM CAUSE... - Page 25 If you have any problems which cannot be resolved by reference to the above, or if you require spare parts for your welder please contact your local Clarke dealer. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 26: Rating Plate
RATING PLATE Name and address of Load Voltage symbol manufacturer Model number, part number Energy Input symbol Batch number Rated supply voltage Single phase transformer-rectifier Rated maximum supply current British Standards applied Maximum effective supply current Welding process This symbol indicates that the unit is suitable for carrying out welding operations in an environment which has an increased risk of... -
Page 27: Specifications
Rated Max Input Current (A) Welding Capacity (Mild Steel) 4 mm (maximum) CLARKE International reserve the right to change specifications at any time without prior notice DUTY CYCLE The duty cycle determines the machine ‘down time’. i.e 10% means 1 minutes... - Page 28 1.0 mm (pack of 5) 8132275 A Gas Regulator, Arc Activated Headshields, Anti-spatter Spray, Swan Necks, Torch Shrouds and Torch Liner are also available from your CLARKE dealer or our parts division. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 29: Arc Activated Headshields
ARC ACTIVATED HEADSHIELDS These highly popular headshields activate instantly when the arc is struck and allow you to have both hands free when welding. Model Grinding Solar Fixed Flip Up Part Activated function Powered Shade Number ✔ ✔ ✔ GWH4 6000706 ✔... - Page 30 DECLARATION OF CONFORMITY-UK Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 31: Declaration Of Conformity-Eu
DECLARATION OF CONFORMITY-EU Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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