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Alamo Industrial Machete Operator's Manual

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BOOM ARM MOWER
Published 03/09
Part No. 02968915C
OPERATOR'S MANUAL
®
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
© 2009 Alamo Group Inc.
$0.00

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  • Page 1 BOOM ARM MOWER Published 03/09 Part No. 02968915C OPERATOR’S MANUAL ® ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com © 2009 Alamo Group Inc. $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...

  • Page 5: Table Of Contents

    Operating Speed and Ground Speed ....................... 3-36 Operating the Attached Mower Heads ......................3-37 Shutting Down the Attached Head ........................3-41 TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ................3-42 TRANSPORTING THE TRACTOR AND IMPLEMENT ..................3-43 Alamo Industrial is a Registered Trademark of Alamo Group Inc.
  • Page 6 FLAIL AXE HEAD ............................. 4-17 Grass Flail Head ............................... 4-18 General Information on Flail Mower Vibration....................4-21 SPINDLE SERVICE PROCEDURE 02960553B and 02960553C ..............4-23 CLEANING................................ 4-24 INSPECTION ..............................4-24 ASSEMBLY............................... 4-24 Alamo Industrial is a Registered Trademark of Alamo Group Inc.

  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 ©2009 Alamo Group Inc.

  • Page 8: General Safety Instructions And Practices

    Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) MACHETE BOOM 3/09 Safety Section 1-2 ©2009 Alamo Group Inc.

  • Page 9: Operator Safety Instructions And Practices

    Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. (SG-24) MACHETE BOOM 3/09 Safety Section 1-3 ©2009 Alamo Group Inc.
  • Page 10 The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (SBM-5) “Wait a minute...Save a life!” MACHETE BOOM 3/09 Safety Section 1-4 ©2009 Alamo Group Inc.

  • Page 11: Connecting & Disconnecting Implement Safety Instructions & Practices

    Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (SBM-23) MACHETE BOOM 3/09 Safety Section 1-5 ©2009 Alamo Group Inc.

  • Page 12: Equipment Operation Safety Instructions And Practices

    300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death. (SBM-17) MACHETE BOOM 3/09 Safety Section 1-6 ©2009 Alamo Group Inc.
  • Page 13 To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. (SFL-4) MACHETE BOOM 3/09 Safety Section 1-7 ©2009 Alamo Group Inc.
  • Page 14 Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) MACHETE BOOM 3/09 Safety Section 1-8 ©2009 Alamo Group Inc.
  • Page 15 In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. (SG-39) MACHETE BOOM 3/09 Safety Section 1-9 ©2009 Alamo Group Inc.
  • Page 16 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) MACHETE BOOM 3/09 Safety Section 1-10 ©2009 Alamo Group Inc.
  • Page 17 Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (SPU-3) MACHETE BOOM 3/09 Safety Section 1-11 ©2009 Alamo Group Inc.

  • Page 18: Maintenance And Service Safety Instructions And Practices

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SBM-18) MACHETE BOOM 3/09 Safety Section 1-12 ©2009 Alamo Group Inc.
  • Page 19 Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated. (SG-28) MACHETE BOOM 3/09 Safety Section 1-13 ©2009 Alamo Group Inc.

  • Page 20: Transporting Safety Instructions And Practices

    See your Authorized Dealer for proper repairs. (SGM-13) PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
  • Page 21 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) MACHETE BOOM 3/09 Safety Section 1-15 ©2009 Alamo Group Inc.

  • Page 22: Concluding Safety Instructions And Practices

    Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18) MACHETE BOOM 3/09 Safety Section 1-16 ©2009 Alamo Group Inc.

  • Page 23: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 24 Hose Connection Diagram(End of Dipper Boom) 00757139 LOGO ALAMO by Terrain King (5 x 19) (Lift Boom) 02968979 Length 21 (for 21 foot boom)(Behind MACHETE on Boom) 02968980 Length 24 (for 24 foot boom)(Behind MACHETE on Boom) DECALS ON MACHETE ROTARY MOWER HEAD ITEM PART NO.
  • Page 25 Multiple Hazard, Rotary (*) (Mower 02967867 DANGER Safety Gate Operation 02970883 SIZE 50" 00757139 LOGO ALAMO Industrial 2738332 REFLECT Red Oblong Reflector 2738333 REFLECT Yellow Oblong Reflector 02979551 LOGO Alamo Ind. Sq. Green MACHETE BOOM 3/09 Safety Section 1-19 ©2009 Alamo Group Inc.
  • Page 26 Belt Shield 02925100 IMPORTANT Replacement Parts 000108 INSTRUCT Flail Operation 000678 INSTRUCT Grease Fitting Inside 00757139 LOGO Alamo Industrial 02970887 LOGO NAME Flail Axe 48” 02979551 LOGO Alamo Industrial Square MACHETE BOOM 3/09 Safety Section 1-20 ©2009 Alamo Group Inc.
  • Page 27 Notice to Owner 03200432 IMPORTANT Genuine Parts, Flail 001650 LOGO ALAMO (7.26 x 7.5) 00757139 LOGO ALAMO (4-1/2 x 16-1/2) 02967592 NAME 02967595 WIDTH 100H SER PLT FML 100H Serial Plate MACHETE BOOM 3/09 Safety Section 1-21 ©2009 Alamo Group Inc.
  • Page 28 Pinch Points 02925100 IMPORTANT Genuine Replacement Parts 000108 INSTRUCT Flail Operate 000678 INSTRUCT Grease Fitting 00757139 LOGO Alamo 02970885 WIDTH 02970896 WIDTH 02970886 NAME HDF Grass S/N PLT Grass Serial Plate MACHETE BOOM 3/09 Safety Section 1-22 ©2009 Alamo Group Inc.
  • Page 29 TIMBER CAT 7’ 00757139 Decal - Alamo TK Logo 02971931 Decal - Timber Cat 00757140 Decal - Alamo Logo 02973496 Keep Away - Amputation 000678 Decal - Grease Fitting Inside MACHETE BOOM 3/09 Safety Section 1-23 ©2009 Alamo Group Inc.
  • Page 30 00769736 Warning - Use/Repair Guards 02925100 Important - Replacement Parts 00757139 Logo - Alamo TK Product 02970888 Logo - Boom Ditcher 999204 Logo - Ditcher S/N Plate 3710151 Metal Tacks MACHETE BOOM 3/09 Safety Section 1-24 ©2009 Alamo Group Inc.
  • Page 31 Foot/Leg Contact 02975515 WARNING Disconnect Solenoid 02975516 CAUTION No Hitch Post Here 02975514 ------------ Pitch Adjust ------------ Serial Plate 1458392 REFLECT Red Reflector 1458393 REFLECT Yellow Reflector 02961134 ------------ Patent Pending MACHETE BOOM 3/09 Safety Section 1-25 ©2009 Alamo Group Inc.
  • Page 32 QTY. DESCRIPTION 02979902 17’ Boom Assy 02980034 17’ Boom Assy T-1 02962764 Pinch Points 02968952 Hose Connection Diagram 02968953 Machete 02980001 Boom Length 17’ 00757139 Logo (Alamo By Terrain King) MACHETE BOOM 3/09 Safety Section 1-26 ©2009 Alamo Group Inc.

  • Page 33: Decal Description

    P/N 002369 DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit. P/N 02958241 CAUTION! Watch your step. P/N 03200285 MACHETE BOOM 3/09 Safety Section 1-27 ©2009 Alamo Group Inc.
  • Page 34 P/N 02965093 NAME LOGO - Alamo Industrial P/N 02960766 ALAMO NAME LOGO. P/N 001650 NAME LOGO - Machete...
  • Page 35 Stay clear to prevent being scalded with hot oil which may cause serious injury to eyes, face and exposed skin. P/N 02971123 MACHETE BOOM 3/09 Safety Section 1-29 ©2009 Alamo Group Inc.
  • Page 36 SAFETY INSTRUCT - Service hydraulic system with AW ISO VG 100 hydraulic oil. P/N 02979473 NAME LOGO - Machete P/N 02968953 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.
  • Page 37 WARNING! Pinch Points P/N 02962764 INSTRUCTIONS - Hydraulic Connection, Hydraulic Motor Connections and Auxiliary/Door Connections P/N 02968952 Name LOGO - Alamo Industrial P/N 00757139 NAME LOGO - 21 (Machete Model) P/N 02968979 MACHETE BOOM 3/09 Safety Section 1-31 ©2009 Alamo Group Inc.
  • Page 38 SAFETY NAME LOGO - 24 (Machete Model) P/N 02968980 WARNING! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death. P/N 00769736 DANGER! Keep Away Thrown Objects. Inspect the area before mowing for potential mower hazards.
  • Page 39 SAFETY IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area. P/N 02967867...
  • Page 40 SAFETY Red Reflectors P/N 2738332 Yellow Reflectors P/N 2738333 NAME LOGO - Boom-Axe P/N 02725100 NAME DECAL P/N 02970883 MACHETE BOOM 3/09 Safety Section 1-34 ©2009 Alamo Group Inc.
  • Page 41 SAFETY Name LOGO - Alamo Industrial P/N 02979551 WARNING! - Cutting while Flail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable distance. Thrown objects can cause serious bodily injury.
  • Page 42 Instructions to properly lubricate and check mower for potential problems prior to operation. P/N 000108 Information that Grease Fitting is present and must apply grease. P/N 000678 NAME DECAL P/N 02970887 MACHETE BOOM 3/09 Safety Section 1-36 ©2009 Alamo Group Inc.
  • Page 43 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 IMPORTANT - Use ALAMO Genuine Flail Parts. P/N 03200432 FML LOGO NAME. P/N 02967592 MACHETE BOOM 3/09 Safety Section 1-37 ©2009 Alamo Group Inc.
  • Page 44 SAFETY 100H LOGO NAME. P/N 02967595 NAME DECAL P/N 02970885 NAME DECAL P/N 02970896 NAME DECAL P/N 02970886 MACHETE BOOM 3/09 Safety Section 1-38 ©2009 Alamo Group Inc.
  • Page 45 Blades to prevent amputation of contacted body parts. P/N 02973496 NAME DECAL P/N 02970888 WARNING- Debris from rotor can cause property damage and serious injury to bystanders. P/N 999204 MACHETE BOOM 3/09 Safety Section 1-39 ©2009 Alamo Group Inc.
  • Page 46 LOGO NAME BUZZBAR. P/N 02974998 Blade Rotation Clockwise. P/N D138 WARNING- Hearing Protection is required when working within 100 yards of this machine. P/N 02975158 DANGER- Keep away rotating blades. P/N 02975170 MACHETE BOOM 3/09 Safety Section 1-40 ©2009 Alamo Group Inc.
  • Page 47 P/N 02975515 INSTRUCT- Do not locate hitch post in this area P/N 02975516 INSTRUCT- Pitch Adjust P/N 02975514 Red Reflector. Keep reflectors clean and visible. P/N 1458392 MACHETE BOOM 3/09 Safety Section 1-41 ©2009 Alamo Group Inc.
  • Page 48 SAFETY Amber Reflector. Keep reflectors clean and visible. P/N 1458393 NAME LOGO P/N 02980001 MACHETE BOOM 3/09 Safety Section 1-42 ©2009 Alamo Group Inc.

  • Page 49: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) MACHETE BOOM 3/09 Safety Section 1-43 ©2009 Alamo Group Inc.

  • Page 95: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 ©2009 Alamo Group Inc.
  • Page 96 Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. NOTE: Identifies points of particular interest for more efficient and convenient operation or repair. MACHETE BOOM 3/09 Introduction Section 2-2 ©2009 Alamo Group Inc.
  • Page 97 INTRODUCTION Your Machete Boom Mower is designed for heavy-duty cutting in limited access areas such as highway, park, and rural roadsides, overhead growth, ditches, levees, and other such grass and limb control uses in generally hard-to-reach areas. Your Machete Boom can be equipped with a variety of cutting heads designed for specific cutting needs.
  • Page 98 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement. MACHETE BOOM 3/09 Introduction Section 2-4 ©2009 Alamo Group Inc.

  • Page 99: Operation Section

    OPERATION SECTION Operation Section 3-1 ©2009 Alamo Group Inc.
  • Page 100 Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a MACHETE Boom and are not specific to a MACHETE Boom. Some pictures may show shields removed to enhance visual clarity. NEVER operate the boom unit without all safety equipment in place and in good operational condition.

  • Page 101: Operator Requirements

    NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) MACHETE BOOM 3/09 Operation Section 3-3 ©2009 Alamo Group Inc.

  • Page 102: Tractor Requirements

    ROPS and operator protective safety cage that provides protection to the right and above the operator seat. DO NOT remove the ROPS from non-cab tractors to equip a safety cage. OPS-B- 0001 MACHETE BOOM 3/09 Operation Section 3-4 ©2009 Alamo Group Inc.

  • Page 103: Tractor Lighting And Smv Emblem

    Most tractor’s have different settings for operating and transporting lighting. Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals. OPS-B- 0017 MACHETE BOOM 3/09 Operation Section 3-5 ©2009 Alamo Group Inc.

  • Page 104: Tractor Ballast

    For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010 If the unit is operated on slopes greater than 5°,...

  • Page 105: Boarding The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) MACHETE BOOM 3/09 Operation Section 3-7 ©2009 Alamo Group Inc.

  • Page 106: Starting The Tractor

    Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) MACHETE BOOM 3/09 Operation Section 3-8 ©2009 Alamo Group Inc.

  • Page 107: Connecting Attaching Heads To The Boom

    5.CONNECTING ATTACHING HEADS TO THE BOOM 1. Start by using a hoist to lower the boom(1) down to the Machete head(2). Align the Boom with the Machete Head Hitch Post(3), insert the upper hitch pin(4) through the Dipper end of the boom and the Machete Head Upper Hitch Post.

  • Page 108: Pre-Operation Inspection And Service

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) MACHETE BOOM 3/09 Operation Section 3-10 ©2009 Alamo Group Inc.

  • Page 109: Tractor Pre-Operation Inspection/Service

    Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) MACHETE BOOM 3/09 Operation Section 3-11 ©2009 Alamo Group Inc.
  • Page 110 Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) MACHETE BOOM 3/09 Operation Section 3-12 ©2009 Alamo Group Inc.
  • Page 111 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) MACHETE BOOM 3/09 Operation Section 3-13 ©2009 Alamo Group Inc.
  • Page 112 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34) MACHETE BOOM 3/09 Operation Section 3-14 ©2009 Alamo Group Inc.
  • Page 113 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) MACHETE BOOM 3/09 Operation Section 3-15 ©2009 Alamo Group Inc.
  • Page 114 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SFL-2) MACHETE BOOM 3/09 Operation Section 3-16 ©2009 Alamo Group Inc.
  • Page 115 Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up. (SSM-1) MACHETE BOOM 3/09 Operation Section 3-17 ©2009 Alamo Group Inc.
  • Page 116 All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SSM-07) MACHETE BOOM 3/09 Operation Section 3-18 ©2009 Alamo Group Inc.
  • Page 117 There are no cracks or holes in mower deck The Hyd. motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER MACHETE BOOM 3/09 Operation Section 3-19 ©2009 Alamo Group Inc.
  • Page 118 The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. MACHETE BOOM 3/09 Operation Section 3-20 ©2009 Alamo Group Inc.

  • Page 119: Cutting Component Inspection

    Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 MACHETE BOOM 3/09 Operation Section 3-21 ©2009 Alamo Group Inc.

  • Page 120: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 MACHETE BOOM 3/09 Operation Section 3-22 ©2009 Alamo Group Inc.

  • Page 121: Operating The Boom Joystick Control

    Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) MACHETE BOOM 3/09 Operation Section 3-23 ©2009 Alamo Group Inc.

  • Page 122: Mower Head Power

    To stop the motor on the mower head, lower the Tractor engine speed and push the Motor Switch IN to the STOP position. The mower will come to a complete stop in approximately 15 seconds. OPS-B- 0031_A MACHETE BOOM 3/09 Operation Section 3-24...

  • Page 123: Swing

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) MACHETE BOOM 3/09 Operation Section 3-25 ©2009 Alamo Group Inc.

  • Page 124: Lift

    Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) MACHETE BOOM 3/09 Operation Section 3-26 ©2009 Alamo Group Inc.

  • Page 125: Dipper

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) MACHETE BOOM 3/09 Operation Section 3-27 ©2009 Alamo Group Inc.

  • Page 126: Tilt

    Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel. (Ops-0003-MISC) MACHETE BOOM 3/09 Operation Section 3-28 ©2009 Alamo Group Inc.

  • Page 127: Door

    Pressing the trigger button and pushing the left swivel button opens the door. Pressing the trigger button and pushin the right swivel button closes the door. When the buttons are released, the door will lock in current position. OPS-B- 0038_A MACHETE BOOM 3/09 Operation Section 3-29 ©2009 Alamo Group Inc.

  • Page 128: Driving The Tractor And Implement

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) MACHETE BOOM 3/09 Operation Section 3-30 ©2009 Alamo Group Inc.

  • Page 129: Starting The Tractor

    Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 MACHETE BOOM 3/09 Operation Section 3-31 ©2009 Alamo Group Inc.

  • Page 130: Brake And Differential Lock Setting

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) MACHETE BOOM 3/09 Operation Section 3-32 ©2009 Alamo Group Inc.

  • Page 131: Driving The Tractor And Boom

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) MACHETE BOOM 3/09 Operation Section 3-33 ©2009 Alamo Group Inc.

  • Page 132: Operating The Boom Unit And Attached Head

    The blade could throw an object toward the operator causing serious injury or death. Never operate the mower without an Operator Protective Structure. Always were safety glasses and a hard hat. (Ops-0005-MISC) MACHETE BOOM 3/09 Operation Section 3-34 ©2009 Alamo Group Inc.

  • Page 133: Foreign Debris Hazards/Overhead Obstructions

    Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-07) MACHETE BOOM 3/09 Operation Section 3-35 ©2009 Alamo Group Inc.

  • Page 134: Operating Speed And Ground Speed

    Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-07) MACHETE BOOM 3/09 Operation Section 3-36 ©2009 Alamo Group Inc.

  • Page 135: Operating The Attached Mower Heads

    When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards. Debri tends to fly out at great speed and can injure or even cause death. OPS-B- 0039 MACHETE BOOM 3/09 Operation Section 3-37 ©2009 Alamo Group Inc.
  • Page 136 Debri tends to fly out at great speed and can injure or even cause death. • Operate tractor in lowest gear to allow shredder time to mulch limbs. OPS-B- 0041 MACHETE BOOM 3/09 Operation Section 3-38 ©2009 Alamo Group Inc.
  • Page 137 Grease bearings of saw blade spindles daily. • Two pumps from hand grease gun. • When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS-B- 0043 MACHETE BOOM 3/09 Operation Section 3-39 ©2009 Alamo Group Inc.
  • Page 138 Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4) MACHETE BOOM 3/09 Operation Section 3-40 ©2009 Alamo Group Inc.

  • Page 139: Shutting Down The Attached Head

    OPS-B- 0011_A MACHETE BOOM 3/09 Operation Section 3-41 ©2009 Alamo Group Inc.

  • Page 140: Tractor, Boom, And Attached Head Storage

    Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death. (SG-35) MACHETE BOOM 3/09 Operation Section 3-42 ©2009 Alamo Group Inc.

  • Page 141: Transporting The Tractor And Implement

    The boom is now in the transport position. To remove the boom from the Boom Rest, pull the Lift back and raise the boom about 6 inches. Then Swing the boom around to the desired position. OPS-B- 0013_A MACHETE BOOM 3/09 Operation Section 3-43 ©2009 Alamo Group Inc.

  • Page 142: Transporting On Public Roadways

    Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) MACHETE BOOM 3/09 Operation Section 3-44 ©2009 Alamo Group Inc.
  • Page 143 (SBM-8) Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) MACHETE BOOM 3/09 Operation Section 3-45 ©2009 Alamo Group Inc.

  • Page 144: Hauling The Tractor And Implement

    Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 MACHETE BOOM 3/09 Operation Section 3-46 ©2009 Alamo Group Inc.
  • Page 145 HYDRAULIC MOTOR NOT WORKING - Check lines for kinks or pinched place. If the motor is “bogging down” under load, recheck the relief valve setting on the cutter valve - 2500 P.S.I. MACHETE BOOM 3/09 Operation Section 3-47 ©2009 Alamo Group Inc.
  • Page 146 MACHETE BOOM 3/09 Operation Section 3-48 ©2009 Alamo Group Inc.

  • Page 147: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1 ©2009 Alamo Group Inc.

  • Page 148: Lubrication Information

    LUBRICATION INFORMATION Before operating your Machete, take the time to inspect and repair any damage to the machine or tractor. Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation.

  • Page 149: Hydraulic Oil, Filters, And Components

    Replacement Filter element Part No. is 02976067. Keep all hoses and adapters tight. Repair any leaks immediately. Do not overtighten hose end fittings. Tighten to specifications only. (See Chart Below) Check the hydraulic oil level daily. MACHETE BOOM 3/09 Maintenance Section 4-3 ©2009 Alamo Group Inc.

  • Page 150: Blades

    Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, take care to replace the blade bolts, nuts, and washers. MACHETE BOOM 3/09 Maintenance Section 4-4 ©2009 Alamo Group Inc.

  • Page 151: Hardware

    Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.

  • Page 152: Proper Torque For Fasteners

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. MACHETE BOOM 3/09 Maintenance Section 4-6 ©2009 Alamo Group Inc.

  • Page 153: Service Of Spindle Housing (Figure Mnt-0006)

    When rebuilding the spindle housing assembly, always replace the locknuts, lockwasher, and seal. INSPECTION: Bearing and cups: Inspect bearings and bearing cups for nicks, pitting, discoloration and wear. If any exist, replace bearing and bearing cup. MACHETE BOOM 3/09 Maintenance Section 4-7 ©2009 Alamo Group Inc.
  • Page 154 Press the Lower Cone (3) on the spindle shaft (1) use the proper tool when pressing the bearing onto the shaft, driving against the inner race and not the rollers or cage. Any damage to the bearing will cause premature failures of the bearing and spindle assembly. MACHETE BOOM 3/09 Maintenance Section 4-8 ©2009 Alamo Group Inc.
  • Page 155 100 ft-lbs. Bend the tang of the lockwasher to fit into one of the grooves of the top nut. Install vent plug (8) and Grease Fitting (9). Fill spindle assembly with NLGI EP#2 Grease (Approx 22 oz.). MACHETE BOOM 3/09 Maintenance Section 4-9 ©2009 Alamo Group Inc.

  • Page 156: 60" Machete Head Motor Plate Attachement

    MAINTENANCE 60” MACHETE HEAD MOTOR PLATE ATTACHEMENT Before installing the rods run two nuts on each end of the rods down 2". Place a hardened Flat washer on each end. see FIGURE Mnt-B-0018. Place the straights rods in the holes marked 1 thru 4.
  • Page 157 Place thread locking compound on the threads and run the hardened flat washers and jam nuts up tight against the bottom of the mount plate. Lock jam nuts together. See FIGURE Mnt-B-0024. MACHETE BOOM 3/09 Maintenance Section 4-11 ©2009 Alamo Group Inc.

  • Page 158: Start Up Procedure

    Read all safety instructions. Decals on the Machete Boom warn you of particular and multiple hazards. Many decals are attached close to part of the Machete Boom where there is a possible hazard. Read and make sure you understand the safety messages before you operate the Machete Boom. Keep all decals clean and readable.

  • Page 159: Timber Cat Head

    Continuous operation in this mode will cause premature component failure and hydraulic oil overheat. Once proper adjustment has been achieved, tighten the jam nuts (Item 1) and replace cover. MACHETE BOOM 3/09 Maintenance Section 4-13 ©2009 Alamo Group Inc.

  • Page 160: Buzzbar Head

    Grease each spindle with one pump of high quality lithium grease weekly. More than one pump is unnecessary and will cause extra grease to spill from the relief. Grease fittings are located in front of the machine, just above the blades. MACHETE BOOM 3/09 Maintenance Section 4-14 ©2009 Alamo Group Inc.
  • Page 161 Once the belts begin to tighten, small adjustments will produce large changes in tension. Belts should be tensioned 15-20 lbs of force for 5/16 inches deflection. Tighten nuts on studs and jam nut to hold tension. MACHETE BOOM 3/09 Maintenance Section 4-15 ©2009 Alamo Group Inc.
  • Page 162 Never use power tools to tighten belt. Once the belts begin to tighten, small adjustments will produce large changes in belt tension. Too much tension can cause premature bearing, sheave, and belt damage. MACHETE BOOM 3/09 Maintenance Section 4-16 ©2009 Alamo Group Inc.

  • Page 163: Flail Axe Head

    8 to 12 lb. Belt Deflection Force at 7/16" deflection. Inspect belts and recheck belt tension periodically to maintain an 8 to 12 lb. Belt Deflection Force at 7/16" deflection. MACHETE BOOM 3/09 Maintenance Section 4-17 ©2009 Alamo Group Inc.

  • Page 164: Grass Flail Head

    1/4”. Then, tighten the locknut, recheck the belt tension, and replace the belt cover. IMPORTANT: Do not overtighten belt as this may cause premature failure of the rotor shaft and motor bearings. MACHETE BOOM 3/09 Maintenance Section 4-18 ©2009 Alamo Group Inc.
  • Page 165 Adjust motor up as needed to provide ample clearance between the top of flex coupling and the motor. Bring angle brackets up to motor mount plate and tighten the bolts. MACHETE BOOM 3/09 Maintenance Section 4-19 ©2009 Alamo Group Inc.
  • Page 166 Check sheave alignment and runout (wobble). Continue careful alternate and progressive tightening of cap screws to 10 FT-LB. Maximum torque should be achieved on each individual bolt only two times. MACHETE BOOM 3/09 Maintenance Section 4-20 ©2009 Alamo Group Inc.

  • Page 167: General Information On Flail Mower Vibration

    - the drive portion of the mower is running smoothly - then the vibration is probably coming from the cutter shaft (it could be a pulley out of balance or a faulty belt with a varying cross section, but this is not likely). MACHETE BOOM 3/09 Maintenance Section 4-21 ©2009 Alamo Group Inc.
  • Page 168 An assembled spindle housing is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your legs to lift - NOT YOUR BACK. MACHETE BOOM 3/09 Maintenance Section 4-22 ©2009 Alamo Group Inc.

  • Page 169: Spindle Service Procedure 02960553B And 02960553C

    Remove the seal retaining ring from the housing using a flat screwdriver or similar tool. Remove the seal and bearing. A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re-used. MACHETE BOOM 3/09 Maintenance Section 4-23 ©2009 Alamo Group Inc.

  • Page 170: Cleaning

    1/4 turn. Place a soft, clean cloth over the top of the spindle assembly. Place an aluminum block over the end of the spindle shaft and strike the block with a hammer to loosen the bearing. MACHETE BOOM 3/09 Maintenance Section 4-24...
  • Page 171 Install spindle in mower deck and assemble in reverse order. Torque the blade bar or pan bolts to 400 ft-lbs. Torque motor to spindle bolts to 85 ft-lbs. Torque spindle to deck bolts at 175 ft-lbs. MACHETE BOOM 3/09 Maintenance Section 4-25...
  • Page 172 LIMITED WARRANTY LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 173 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 174 P/N 02968915C MACHETE BOOM-SOM 3/09 Printed in USA...

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