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Renesas ISL6308AEVAL1Z User Manual
Renesas ISL6308AEVAL1Z User Manual

Renesas ISL6308AEVAL1Z User Manual

Three phase buck converter with integrated high current 5v to 12v drivers

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ISL6308AEVAL1Z
Three Phase Buck Converter with Integrated High Current 5V to 12V Drivers
The progress in many parts of modern power systems, such
as DDR/Chipset core voltage regulators, high current low
voltage DC/DC converters, FPGA/ASIC DC/DC converters
and many other general purpose applications, keeps
challenging the power management IC makers to come up
with innovative products and new solutions to meet the
increase in power, reduction in size and increase in the
DC/DC converter's efficiency targets. The interleaved
multi-phase synchronous buck topology proves again to be
the topology of choice for such high current, low voltage
applications.
The ISL6308A is a space-saving, cost-effective solution for
such applications. The ISL6308A is a three-phase PWM
control IC with integrated high current MOSFET drivers. The
integration of 5V to 12V high current MOSFET drivers into
the controller IC marks a departure from the separate PWM
controller and driver configuration of previous multi-phase
product families. By reducing the number of external parts,
this integration allows for a cost and space saving power
management solution.
Output voltage can be programmed using the on-chip DAC
or an external precision reference. A two bit code programs
the DAC reference to one of 4 possible values (0.6V, 0.9V,
1.2V and 1.5V). A unity gain, differential amplifier is provided
for remote voltage sensing, compensating for any potential
difference between remote and local grounds. The output
voltage can also be offset through the use of a single
external resistor. An optional droop function is also
implemented and can be disabled for applications having
less stringent output voltage variation requirements or
experiencing less severe step loads.
A unique feature of the ISL6308A is the combined use of
both DCR and r
current sensing. Load line voltage
DS(ON)
positioning and overcurrent protection are accomplished
through continuous inductor DCR current sensing, while
r
current sensing is used for accurate channel-current
DS(ON)
balance. Using both methods of current sampling utilizes the
best advantages of each technique.
Protection features of this controller IC include a set of
sophisticated overvoltage and overcurrent protection.
Overvoltage results in the converter turning the lower
MOSFETs ON to clamp the rising output voltage and protect
the load. An OVP output is also provided to drive an optional
crowbar device. The overcurrent protection level is set
through a single external resistor. Other protection features
include protection against an open circuit on the remote
sensing inputs. Combined, these features provide advanced
protection for the output load.
AN1199 Rev 1.00
Jan 19, 2009
USER'S MANUAL
The ISL6308AEVAL1Z evaluation board embodies a 85A to
90A regulator solution targeted at supplying power to the
designated load. The physical board design is optimized for
3 phase operation and ships out configured to provide one of
the following four output voltages (0.6V, 0.9V, 1.2V and 1.5V)
depending on choice of the REF1, REF0 combination set by
DIP switch U2, but can be easily modified to provide any
output voltage values in the range of 0.6V to 2.3V by means
of resistor divider composed of R
For further details on the ISL6308A, consult the data sheet [1].
The Intersil multi-phase family controller and driver portfolio
continues to expand with new selections to better fit our
customer needs. Refer to our web site for updated
information: www.intersil.com.
ISL6308AEVAL1Z Board Design
The evaluation kit consists of the ISL6308AEVAL1Z
evaluation board, the ISL6308A datasheet, and this
application note. The evaluation board is optimized for
3-phase operation without droop, the nominal output voltage
is 1.5V (with DIP switch U2 set to 11 position) and the
maximum output current is 90A.
The evaluation board provides convenient test points, a DIP
switch for DAC (REF) voltage selection from four possible
values (0.6V, 0.9V, 1.2V and 1.5V), footprint for a resistor
divider for output voltage adjustment up to 2.3V, and an
on-board transient load generator to facilitate the evaluation
process. An on-board LED is present to indicate the status of
the PGOOD signal. The board is configured for down
conversion from 5V to 12V to the REF setting.
The printed circuit board is implemented in 6-layer, 2-ounce
copper. Layout plots and part lists are provided at the end of
this application note for this design.
Quick Start Evaluation
The ISL6308AEVAL1Z is designed for quick evaluation after
following only a few simple steps. All that is required is two
bench power supplies, Oscilloscope and Load. To begin
evaluating the ISL6308AEVAL1Z, follow the steps below.
1. Before doing anything to the evaluation board, make sure
that the "Enable" switch (S1) is in the Disable position and
the "Transient Load Generator" switch (S2) is in the Load
Off position.
2. Connect a 12V, 15A Lab power supply between J7 and
J8. This power supply provides VIN and PVCC (with
original board configuration).
3. Connect a 5V, 1A Lab power supply between J23 and
GND. This power supply provides VCC bias (and PVCC
bias if the board is configured for 5V PVCC).
AN1199
Rev 1.00
Jan 19, 2009
and R
.
90
81
Page 1 of 21

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Summary of Contents for Renesas ISL6308AEVAL1Z

  • Page 1 Rev 1.00 Jan 19, 2009 The progress in many parts of modern power systems, such The ISL6308AEVAL1Z evaluation board embodies a 85A to as DDR/Chipset core voltage regulators, high current low 90A regulator solution targeted at supplying power to the voltage DC/DC converters, FPGA/ASIC DC/DC converters designated load.
  • Page 2 IC ENLL pin to rise to begin regulation. drive bias for the integrated drivers. The gate drive voltage After Step 6, the ISL6308AEVAL1Z should be regulating the for the internal drivers can be any voltage from +5V to +12V output voltage, at the “V...
  • Page 3 Disabled (Droop 0 OPEN Inductor DCR Static Current Sense Points connected to IREF) A unique feature of the ISL6308AEVAL1Z is the ability to Enabled (Droop OPEN 0 measure the voltage drop across the DCR of each channel’s connected to ICOMP) inductor by multimeter.
  • Page 4 All that is PHASE2 required is a single resistor between the OFS and VCC pins, or the OFS pin and GND. The ISL6308AEVAL1Z has both of these resistor options available on the board. To positively offset the output voltage, populate resistor R .
  • Page 5 OPEN 0 0 ISL6308A Performance Soft-Start Interval GND> The typical start-up waveforms for the ISL6308AEVAL1Z are 1ms/DIV ENLL GND> shown in Figure 5. The waveforms represented in this image show the soft-start sequence of the regulator with the DAC set to 1.50V. Before the soft-start interval begins, VCC and FIGURE 6.
  • Page 6 ISL6308AEVAL1Z Transient Response The ISL6308AEVAL1Z is designed without droop for a maximum output load current of 90A. The Load step is approximately 30A and the output voltage variation during the transient is kept below 100mV peak-to-peak. This load step has a maximum slew rate of approximately 50A/µs on both the rising and falling edges.
  • Page 7 LGATE to PHASE. FIGURE 13. ISL6308AEVAL1Z PRE-POR OVERVOLTAGE PROTECTION Efficiency The efficiency of the ISL6308AEVAL1Z board, loaded from 0A to 90A, at both PVCC = 5V and 12V are plotted in Figure 14 for V = 1.5V. Measurements were performed LGATE2 GND>...
  • Page 8 ISL6308AEVAL1Z PVCC = 12V COMP PVCC = 5V ISL6308A = 1.5V = 325kHz 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 VOUT+ LOAD CURRENT (A) RL = R81 RH = R90 FIGURE 14.
  • Page 9 ISL6308AEVAL1Z Summary Down-Converting From a Different Input Voltage The ISL6308AEVAL1Z is powered from bench supplies, the The ISL6308AEVAL1Z evaluation board showcases a highly input labelled ‘+12V’ can be adjusted down as desired. If integrated approach to providing control in a wide variety of experimenting with a lower voltage, be mindful of a few applications.
  • Page 10 ISL6308AEVAL1Z Schematic ISL6308ACR...
  • Page 11 ISL6308AEVAL1Z Schematic...
  • Page 12 ISL6308AEVAL1Z Schematic...
  • Page 13 ISL6308AEVAL1Z Schematic...
  • Page 14 ISL6308AEVAL1Z Bill of Materials for ISL6308AEVAL1Z REFERENCE CASE/ DESIGNATOR PART NUMBER DESCRIPTION FOOTPRINT MANUF. OR VENDOR ISL6308AEVAL1Z 100pF CAPACITOR, SMD, 0805,100pF, 50V, 0805 PANASONIC 5%, NPO VENKEL 33000pF CAPACITOR, SMD, 0603, 33000pF, 25V, 0603 PANASONIC 10%, X7R VENKEL C3, C15, C17, C19, C70, C71, C91, C92 0.027µF...
  • Page 15 ISL6308AEVAL1Z Bill of Materials for ISL6308AEVAL1Z (Continued) REFERENCE CASE/ DESIGNATOR PART NUMBER DESCRIPTION FOOTPRINT MANUF. OR VENDOR D4, D5 (DNP) MBR0540T1G-T DIODE-RECTIFIER, SMD, SOD-123, 2P, ON SEMICONDUCTOR 40V, 0.5A D6 (DNP) ZMM5231B-7-T DIODE-ZENER, SMD, MINI-MELF, 2 PIN, 5.1V, 500mW J1-J4 KPA8CTP MTG HDWR, CBL.TERMINAL-LUG &...
  • Page 16 ISL6308AEVAL1Z Bill of Materials for ISL6308AEVAL1Z (Continued) REFERENCE CASE/ DESIGNATOR PART NUMBER DESCRIPTION FOOTPRINT MANUF. OR VENDOR R10, R45, R46, R62, 0 Shorting resistor 0603 R63, R74, R86, R90, R91, R93, R104- R106 R11, R32 1.87k Resistor, 1.87k, 1/16W, 1% 0603 75k...
  • Page 17 ISL6308AEVAL1Z ISL6308AEVAL1Z Layout ISL6308AEVAL1Z REV C FIGURE 17. TOP SILK SCREEN FIGURE 18. TOP LAYER (1st) AN1199 Rev 1.00 Page 17 of 21 Jan 19, 2009...
  • Page 18 ISL6308AEVAL1Z ISL6308AEVAL1Z Layout (Continued) FIGURE 19. GROUND LAYER (2ND) FIGURE 20. GND/SIGNAL LAYER (3RD) AN1199 Rev 1.00 Page 18 of 21 Jan 19, 2009...
  • Page 19 ISL6308AEVAL1Z ISL6308AEVAL1Z Layout (Continued) FIGURE 21. POWER LAYER (4TH) FIGURE 22. GND LAYER (5TH) AN1199 Rev 1.00 Page 19 of 21 Jan 19, 2009...
  • Page 20 ISL6308AEVAL1Z ISL6308AEVAL1Z Layout (Continued) FIGURE 23. POWER/SIGNAL LAYER (6TH) FIGURE 24. BOTTOM SILK SCREEN AN1199 Rev 1.00 Page 20 of 21 Jan 19, 2009...
  • Page 21: Sales Offices

    10. It is the responsibility of the buyer or distributor of Renesas Electronics products, or any other party who distributes, disposes of, or otherwise sells or transfers the product to a third party, to notify such third party in advance of the contents and conditions set forth in this document.