Table of Contents Title Page Machine Sub- Assemblies ........................... 3 Machine Specification..........................5 Machine Features............................6 Specification of Label Reel .......................... 7 Safety Regulations............................8 Label Applicator ............................9 Adjusting Drive PU & Aluminum Roller..................... 11 Guide Rail ..............................12 Position of Object Sensor..........................
Page 3
Title Page PU Roller Assembly ........................... 42 Lever Sleeve Assembly ..........................43 Base Paper Collect Assembly 1 ......................... 44 Base Paper Collect Assembly 2 ......................... 45 Applicator Motor Assembly ........................46 Applicator Adjustment Assembly......................47 Applicator Adjustment Assembly Part List....................48 Wrap Station Assembly ..........................
Machine Features The build-in instruction of the operation system is very easy and well documented. This system reduces the training time for the new operators who can immediately increase the production since anyone can learn to operate it within few minutes. The build-in Trouble shootings feature reduces the down time for system breakdown.
Specification of Label Reel Base Paper Translucent Reel Inner Diameter: 76 mm Reel Outer Diameter: 370 mm Interval of Label Min. 3 mm (between label) Width of Base Paper Label Width + 4 mm Width of Label 150 H Label Head – 10 ~ 150 mm 200 H Label Head –...
Safety Regulations 1. Make sure the hands are dry before to put on the plug. Especially, in the food industries or in wet working environment Danger Safe 2. Do not put hands or fingers on the inner tube when adjust the height of the foot stand. Immediately lift up the conveyor if hands or fingers are trapped Safe Danger...
Label Applicator To put the labels in the label applicator, kindly follow the following instructions with diagrams: Right applicator Left applicator Standard 1 Put the roll of label on the tray and pass it through the tension roller so it will not spin out of control. 2 Fasten the tension clip after passing through this point to ensure tension on the label strip and avoid loose labels.
Page 11
6 The drive PU rubber roller pulls the base paper to position the labels. The aluminum pressure roller must be locked in place with the PU roller in order to squeeze the paper and pull effectively. See C. Drive PU Roller Look Aluminum pressure roller...
Adjusting Drive PU & Aluminum Roller Lever Step 1. Turn on the power. Then turn the lever to make the aluminum roller in contact with the drive PU roller Step 2. Check the in between of the drive PU roller and the aluminum roller whether intact tightly or not (try to hold and rotate aluminum roller)if intact tightly, processed to step 4,...
Position of Object Sensor Peel Plate Wrap around belt Object Conveyor roller The wrap belt must exert enough pressure to press on the label on the object But must not break the bottles when pass through. The object sensor that is located on the lower part of the guide rails sense the object to trigger the label applicator.
Parts Adjustments 1. Conveyor Adjustment: To adjust the tightness of the conveyor belt, loosen the two nuts on the screws. Turn CCW to loosen and CW to tighten. Make sure the conveyor is centered for it will be noisy if not centered.
Page 16
3. Wrap around belt adjustment: To adjust the tightness and centering the belt, adjust the screw A. When adjusting, use only small increments and let the belt run for a while to determine the final position. A belt that is not centered will slip up or down. ADJUSTMENT SCREWS 4.
Page 17
6. OBJECT SENSOR The object sensor is a fiber optic infra-red sensor use to detect the presence of bottle on the labeling zone. If the sensor is not able to detect a bottle, adjust the intensity of the amplifier until the sensor is able to trigger the applicator to apply a label.
Label Sensor Position 1. Please follow the direction of diagram to install the label sensor 2. Kindly place the label through the detect point of label sensor 3. Adjust the sensitivity of label sensor to the appropriate position after the label is passed through the label sensor Sensitivity Adjust of Label Sensor 1.
Machine Operation Please follow the operation steps and instruction 1-1. Plug-in the appropriate power supply voltage 1-2. Turn of the power (Turn on the emergency stop switch if in “off” condition) Diagram 1 1-3. The display will shows as diagram 1. 1-4.
Page 20
Diagram 3 3-1 Please keep pressing “length set” icon until the appropriate label length is registered. The number shows on display is label length set. 3-2, On the other hand, label length could be set by the numerical keypad next to the “length set’’ button;...
Page 21
Diagram 4 4-2. Speed selection contains 8 levels of labeling speed. 4-3. Key in value in “Missing Label” for the sensor to detect missing label. 4-4. Turn ON the “Missing label” after key-in of the value in the Missing label set, await the diagram shows on display then function will start ※...
Touch Screen Do not bump or press heavily the screen Please lightly press any point inside the screen to key-in input data Please lightly press bottom with the finger to select Please use soft cleaner or wet cloth to clean the surface of the touch screen Operators are not advised to open the control box or power box to change any spare part.
Trouble Shooting PROBLEM 1: LABEL LENGTH CAN NOT BE SET A. LABEL SENSOR WAS NOT ADJUSTED PROPERLY 1. Inspect the condition of label sensor. If the two lights (green & red) are in not set properly, please refer to “Sensitivity adjusting instruction of label sensor” 2.
Page 24
Trouble Shooting PROBLEM 6: LABEL WILL NOT STICK ON THE PRODUCT A. LABEL COMES OUT TOO LATE Slowly adjust the object sensor forward to dispensing plate until label is coming out on time. B. LABEL DOES NOT COME OUT SMOOTHLY Check whether the PU rubber (with a lock) in the label applicator is locked or not.
Applicator Exploded Part List DESCRIPTION PART NO. QTY. NOTE Applicator base plate assembly Applicator back plate assembly Label peel plate assembly Fixed label lead assembly Label lead assembly 1 Label lead assembly 2 Label lead assembly 3 Lever sleeve assembly PU roller assembly Label press assembly Base paper collect assembly 1...
Page 30
Applicator Exploded Part List DESCRIPTION PART NO. QTY. NOTE Washer M4 XAQC-M4 Spring washer M4 2FW0-M4 Socket Head Cap Screws M4*10 XNJW-M410 Washer M5 XNQC-M5 Bolt M4 XNAW-M310 Sensor box E-0090 Philips Head Screws M3*45 XNMW-M345 Socket Head Cap Screws M6*12 XNJW-M612 Knob 802020M410 51WR-802020M410...
Label Supply Plate Assembly Part List DESCRIPTION PART NO. QTY. NOTE Label supply board LA1-PL150-028 Bearing 7R8NR 5TGH-R8NR Bearing 6002zz 5TGH-6002zz Fixing spindle of tension bar LA1-PL150-031 S-ring S12 DCSV-S12 Tension bar LA1-PL150-035 bolt XNAW-M420 Brake belt LA1-PL150-090 Fixing shaft of brake belt LA1-PL150-036 Hexagon Socket Head Cap Screw XNJW-M510...
Tension Bar Assembly DESCRIPTION PART NO. QTY. NOTE Pad of tension bar LA1-PL150-037 Roller shaft of tension bar LA1-PL150-097 E-ring E4 DCEV-E4 Interior roller of tension bar LA1-PL150-098 Sponge roller of tension bar LA1-PL150-099 Socket Head Cap Screws M4*70 XNJW-M470 - 33 -...
Label Press Assembly DESCRIPTION PART NO. QTY. NOTE Label press plate base LA1-PL150-046 Label press plate LA1-PL150-047 Philips Head Screws XNMW-M36 Spring washer M3 2FW0-M3 Label press pad LA1-PL150-089 Knob 802020M410 51WR-802020M410 Label press shaft LA1-PL150-054 Spring base LA1-PL150-017 Spring LA1-PL150-016 Socket Head Cap Screws M4*10 XNJW-M410...
Label Peel Plate Assembly DESCRIPTION PART NO. QTY. NOTE Dispensing plate bottom base LA1-PL150-050 Support shaft LA1-PL150-060 Dispensing master shaft LA1-PL150-059 Dispensing plate upper base LA1-PL150-051 Dispensing plate LA1-PL150-069B Socket Head Cap Screws M4 XNJW-M416 Socket Head Cap Screws M5 XNJW-M516 Spring washer M5 2FW0-M5...
Base Paper Collect Assembly 1 DESCRIPTION PART NO. QTY. NOTE Base paper collect wheel LA1-PL150-014 Base paper collect plate LA1-PL150-041 Base paper collect shaft LA1-PL150-095B Socket Head Cap Screws M4*20 XNJW-M420 Socket Set Screw M5 XN5Z-M510 Base paper collect fixing base LA1-PL150-015 - 44 -...
Base Paper Collect Assembly 2 DESCRIPTION PART NO. QTY. NOTE Base paper collect transmission shaft LA1-PL150-013 Friction slice LA1-PL150-009 Brake pressing plate LA1-PL150-011 Double head round keys RGM-4425 Top pin LA1-PL150-012 Socket Set Screw XN5Z-M810 Spring LA1-PL150-026 Pulley LA1-PL150-008 Friction plate LA1-PL150-010 Bearing RI1212 5T5W-RI1212...
Applicator Motor Assembly DESCRIPTION PART NO. QTY. NOTE Applicator Motor A21R-SM286352576A Double head round keys RGM-4425 Motor fixing shaft LA1-PL150-005 Pulley LA1-PL150-004 Socket Set Screw XN5Z-M48 Spring washer M5 2FW0-M5 Socket Head Cap Screws M5*55 XNJW-M555 - 46 -...
Wrap Station Assembly DESCRIPTION PART NO. QTY. NOTE Wrap station transmission assembly Wrap station motor assembly Timing belt 94XL-050 T2Q2-94XL050 cover WB1-PL120-001 fixed base WB1-PL120-002 wrap around belt 118W*388L T2EW-118W388L Truss Head Screw XNMW-M35 Socket Head Cap Screws XNJW-M625 Socket Head Cap Screws XNJW-M640 - 49 -...
Wrap Station Motor Assembly DESCRIPTION PART NO. QTY. NOTE gear box MX9G10B A2RG-MX9G10B Motor M9MX40GK4YG A2EU-M9MX40GK4YG motor fixed pillar WB1-PL160-004 motor fixed plate WB1-PL160-009 Pulley T2Q2X-19XL050124 Socket Set Screw XN5Z-M45 Double head round keys RGM-4425 Spring washer 2FW0-M6 Socket Head Cap Screws XNJW-M690 - 52 -...
Conveyor Assembly Part List I DESCRIPTION PART NO. QTY. NOTE conveyor front side cover CV1-PL521-006B conveyor back side cover CV1-PL521-010B conveyor front side cover CV1-PL501-006 Bearing 6905zz 5TGH-6905ZZ Socket Head Cap Screws XNJW-M516 Spring washer 2FW0-M5 Hex Nuts XAXR-M5 Conveyor driving pulley assembly S-ring S25 DCSV-S25 Conveyor driven pulley assembly...
Conveyor Assembly Part List II DESCRIPTION PART NO. QTY. NOTE Collect tray assembly Pan head screws Hexagon XNMW-M410 Guide rail A01 Guide rail A02 Guide rail A03 press plate for slanted base FT1-PL521-008 slanted fixture C FT1-PL521-007 fixed pillar for control box FT1-PL521-006 Truss Head Screw XNMW-M35...
Conveyor Motor Assembly DESCRIPTION PART NO. QTY. NOTE Motor M9MZ90GK4YGA A2EU-M9MZ90GK4YG gear box MZ9G50B A2RG-MZ9G50B Double head round keys RGM-5525 Motor fixed pillar CV1-PL521-022 conveyor motor seat CV1-PL521-017 Pulley 14L T2Q2X-14L050155 timing belt 210LU-050 T2Q2-210LU050 conveyor gear cover CV1-PL521-016 Socket Set Screw XN5Z-M55 Socket Head Cap Screw XNJW-M555...
Guide Rail A02 DESCRIPTION PART NO. QTY. NOTE Guide rail A GR1-PL521-002 Hexagon head set screw 51CX-FBM4-150 Guide rail fixed base XNJW-M416 Adjustment bar of guide rail GR1-PL501-002 Knob 51WR-606025M615 Up & down adjustment pillar 51CX-K-UB-160 - 64 -...
Guide Rail A03 DESCRIPTION PART NO. QTY. NOTE Guide rail C GR1-PL501-004 Adjustment pillar of guide rail 51CX-FBM4-150 Socket Head Cap Screws XNJW-M416 Adjustment bar of guide rail GR1-PL501-002 Knob 51WR-606025M615 Up & down adjustment pillar 51CX-K-UB-160 - 65 -...
Feeder Assembly -1 Part List DESCRIPTION PART NO. QTY. NOTE Base plate FH1-PL521-006B Support column FH1-PL521-004 Right side guide plate Left side guide plate Door set Swing roller assembly Star wheel assembly Connecting plate FH1-PL521-017B Socket Head Cap Screws XNJW-M620 Side plate FH1-PL521-034B Side plate...
Feeder Assembly -2 Part List DESCRIPTION PART NO. QTY. NOTE Socket Head Cap Screws XNJW-M58 Spring washer 2FW0-M5 Washer XNQC-M5 Connecting plate FH1-PL521-016 Pulley 24L T2Q2X-24L050258 Belt 300LU-050 T2Q2-300LU050 Socket Set Screw XN5Z-M610 Socket Set Screw XN5Z-M48 Pulley 10L T2Q2X-10L05010 Sensor base FH1-PL521-035 Socket Head Cap Screws...
Right Side Guide Plate DESCRIPTION PART NO. QTY. NOTE Right guide plate FH1-PL521-012 Top plate FH1-PL521-010 Washer XNQC-M6 Socket Head Cap Screws XNJW-M620 Oscillating base FH1-PL521-011 Spacing shaft FH1-PL521-007 Hexagon socket button head screw XN1W-M616 - 70 -...
Left Side Guide Plate DESCRIPTION PART NO. QTY. NOTE FH1-PL521-023B Left guide plate Top plate FH1-PL521-010 Washer XNQC-M6 Socket Head Cap Screws XNJW-M620 Oscillating base FH1-PL521-011 Spacing shaft FH1-PL521-007 Hexagon socket button head screw XN1W-M616 - 71 -...
Door Set DESCRIPTION PART NO. QTY. NOTE Transparent door panel FH1-PL521-019D Hinge 51RX-AS1940 Spring washer M5 Hexagon socket button head screw XN1M-M510 Magnet base 51G1-002 Pan head screws Hexagon XNAW-M4-16 Handle base FH1-PL521-021C Handle 51WR-127010100CR - 72 -...
Page 74
Swing Roller Assembly DESCRIPTION PART NO. QTY. NOTE swing house bearing FH1-PL521-003 Bearing 6804zz 5TGH-6804ZZ S-ring S20 DCSV-S20 swing roller shaft FH1-PL521-009 Bearing 5T5W-RI1212 S-ring S12 DCSV-S12 Socket Head Cap Screws XNJW-M690 swing shaft FH1-PL521-008 - 73 -...
Page 75
Star Wheel Assembly DESCRIPTION PART NO. QTY. NOTE Star wheel house bearing FH1-PL521-005 Bearing 6905zz 5TGH-6905zz S-ring S25 DCSV-S25 Double head round keys RGM-8725 Double head round keys RGM-8745 Star wheel shaft FH1-PL521-014 Star wheel Part # various depend on product size Star wheel location block FH1-PL521-015...
Feeder Motor Assembly DESCRIPTION PART NO. QTY. NOTE Motor fixing base FH1-PL521-002 Gear box MX9G25B A2RG-MX9G25B Motor M9IX40GV4GG A2EU-M9IX40GV4GG Pulley 12L T2Q2X-12L050124 Double head round keys RGM-4425 Socket Set Screw XN5Z-M45 Spring washer 2FW0-M6 Socket Head Cap Screws XNJW-M655 - 75 -...
Foot Stand Parts List DESCRIPTION PART NO. QTY. NOTE foot stand FT1-PL501-007 conveyor base fixed set FT1-PL501-002C spacing bar FT1-PL501-003 foot stand adjustment pillar FT1-PL501-004 tube coupler FT1-PL501-005 tube coupler FT1-PL501-006 Caster fixed plate FT1-PL501-014 caster 51RX-2R25 Screw nut FT1-PL501-013B Socket Head Cap Screws XNJW-M825 Socket Head Cap Screws...
Page 80
PACK LEADER USA 3951 East 137th Terrace Grandview, MO 64030 Phone: 816.581.4330 Fax: 816.581.4338 Email: sales@packleaderusa.com www.packleaderusa.com - 79 -...
Need help?
Do you have a question about the PL-521 and is the answer not in the manual?
Questions and answers