Machine Features The build-in instruction of the operation system is very easy and well documented. This system reduces the training time for the new operators who can immediately increase the production since anyone can learn to operate it within few minutes. The build-in Trouble shootings feature reduces the down time for system breakdown.
Specification of Label Reel Base Paper Translucent Reel Inner Diameter: 76 mm Reel Outer Diameter: 370 mm Interval of Label Min. 3 mm (between label) Width of Base Paper Label Width + 4 mm Width of Label 180 H Label Head – 10 ~ 180 mm 200 H Label Head –...
Safety Regulations 1. Make sure the hands are dry before to put on the plug. Especially, in the food industries or in wet working environment Danger Safe 2. When the machine is running please beware of your clothes, hair, gloves or anything, which is easy caught on the conveyor or running roller that may cause injury.
Label Applicator To put the labels in the label applicator, kindly follow the following instructions with diagrams: Right applicator Left applicator Standard 1 Put the roll of label on the tray and passes it through the tension roller so it will not spin out of control.
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3 It is important for the labels to pass through the label sensor slit for it detects the labels and controls the dispensing of labels. 4 The dispensing plates peels the label from the base paper for application on the objects. 5.
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Drive PU Roller Aluminum pressure roller squeeze Loose Wrong Right Warning If the aluminum roller is not tightly pressed against the drive PU roller, the labeling will be inaccurate. Inaccurate label position causes inaccurate labeling. If the aluminum roller is pressed too tight, it will cause the drive PU roller to wear and crack.
Guide Rail Guide Rail: To guide the products in the right position or direction Reference side Adjustment lock Adjustment side Guide rail Adjust guide rail width: Put three object at position A, B and C align to reference side rail Loose adjustment lock, C and D, then push adjustment side rail to close object.
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Right Warning If the guide rail’s width is not adjusted to conform with the object’s dimensions, this will affect the precision of the applied labels. So it is very important to adjust the guide rails according to the objects dimension. The margin must be minimal for the object to pass freely. - 13 -...
Position of Object Sensor Object sensor Left Right Pressure plate 1. If sensor move to too right side, the label will comes out too late. Then the bottle will have no label on it 2. If sensor move to too left side there will have wrinkles on label Wrinkle 3.
Parts Adjustments 1. Conveyor Adjustment: To adjust the tightness of the conveyor belt, loosen the two nuts on the screws. Turn CCW to loosen and CW to tighten. Make sure the conveyor is centered for it will be noisy if not centered.
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Higher Lower To adjust wrap around station widths: As follow drawing show, put object between wrap around belt and pressure plate. Adjust frontward and backward screw E, let pressure plate press object with suitable pressure. Then turn on conveyor to check object and be turned smoothly. 3.
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4. Paper press piece adjustment; First, loosen screw (A) turn the rod (2) CCW and hold it. Use your other hand to tighten screw A and then release it. 5. OBJECT SENSOR The object sensor is a fiber optic infra-red sensor use to detect the presence of bottle on the labeling zone.
Label Sensor Position 1. Please follow the direction of diagram to install the label sensor 2. Kindly place the label through the detect point of label sensor 3. Adjust the sensitivity of label sensor to the appropriate position after the label is passed through the label sensor - 18 -...
Machine Operation Please follow the operation steps and instruction 1-1. Plug-in the appropriate power supply voltage 1-2. Turn of the power (Turn on the emergency stop switch if in “off” condition) Diagram 1 1-3. The display will shows as diagram 1. 1-4.
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Diagram 3 3-1 Two ways to setting label length: Auto and Manual length set. A. Auto length set: Press the “AUTO LENGTH SET START”, then the label head will slowly pull the label until the finger is released, at the same time, the LCD will show the memory to be set for the length of the label.
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Diagram 4 4-1. For label sensor setting: Move the base paper between two labels into label sensor slit then press ”START” sensor will search the label automatically, till the screen show COMPLETE is done. Then press “LAST PAGE” back to main screen. ※...
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transfer speed. Diagram 5 5.1 Memory store and read function; to save the present setting to the memory slots, go to the main menu and select memory. Press save and assign a valid memory slot 0-30 to save the data. To recall press read and the slot number, this will automatically load the data to the PLC.
Touch Screen Do not bump or press heavily the screen Please lightly press any point inside the screen to key-in input data Please lightly press bottom with the finger to select Please use soft cleaner or wet cloth to clean the surface of the touch screen Operators are not advised to open the control box or power box to change any spare part.
Trouble Shooting PROBLEM 1: LABEL LENGTH CAN NOT BE SET A. Label sensor was not adjusted properly 1.Inspect the condition of label sensor. Please refer to “Label sensor adjusting” B. Stepping motor does not work 1.Inspect the connection wire is connected or not. If the connection wire is not connected, please connect it and re-set the labeling applicator.
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Trouble Shooting PROBLEM 6: LABEL WILL NOT STICK ON THE PRODUCT A. LABEL COMES OUT TOO LATE Slowly adjust the object sensor forward to dispensing plate until label is coming out on time. B. LABEL DOES NOT COME OUT SMOOTHLY Check whether the PU rubber (with a lock) in the label applicator is locked or not.
Label Supply Plate Assembly Part List DESCRIPTION PART NO. QTY. NOTE Label supply board LA1-PL150-028 Bearing 7R8NR 5TGH-R8NR Bearing 6002zz 5TGH-6002zz Fixing spindle of tension bar LA1-PL150-031 S-ring S12 DCSV-S12 Tension bar LA1-PL150-035 bolt XNAW-M420 Brake belt LA1-PL150-090 Fixing shaft of brake belt LA1-PL150-036 Hexagon Socket Head Cap Screw XNJW-M510...
Tension Bar Assembly DESCRIPTION PART NO. QTY. NOTE Pad of tension bar LA1-PL150-037 Roller shaft of tension bar LA1-PL200-013 E-ring E4 DCEV-E4 Interior roller of tension bar LA1-PL200-014 Sponge roller of tension bar LA1-PL200-032 Socket Head Cap Screws M4*70 XNJW-M470 - 35 -...
Applicator Motor Assembly DESCRIPTION PART NO. QTY. NOTE Double head round keys RGM-4425 Stepping motor gear D14 LA1-PRO-A1-011B Socket Set Scr XN5Z-M48 2 phase stepper motor A21R-SM286352576A Motor spacing shaft LA1-PRO-A1-007B Spring washer M5 2FFW0-M5 Socket Head Cap Screws XNJW-M520 - 36 -...
Base Paper Collect Driven Pulley Set DESCRIPTION PART NO. QTY. NOTE Paper collect driven gear LA1-PRO-A3-018B Bearing 6802zz 5TGH-6802ZZ Paper collect driven axle LA1-PRO-A3-019C S-ring S15 DCSV-S15 Washer M6 XNQC-M6 Spring washer 2FW0-M6 Socket Head Cap Screws XNJW-M650 - 37 -...
Base Paper Collect Assembly Part List DESCRIPTION PART NO. QTY. NOTE Collect plate base-1 LA1-PRO-A3-003B Bearing 6002NR 5TGH-6002NR Collector plate base -2 LA1-PRO-A3-011B Collect plate base spacing rod LA1-PRO-A3-005 bolt XNAW-M58 Pan head screws Hexagon XNAW-M620 Collect plate power base PRO1000303-017 Clutch plate shaft PRO1000303-019C...
Label Lead Assembly 1 DESCRIPTION PART NO. QTY. NOTE Label Lead Roller LA1-PRO-B2-019 Bearing 6001zz 5TGH-6001ZZ Shaft of Label Lead LA1-PRO-B2-018 S-ring S12 DCSV-S12 Upper lead sleeve of label LA1-PRO-A2-010 Inner Sleeve Ring LA1-PRO-A2-011B spring LA1-PL150-052 - 40 -...
Label Lead Assembly 2 DESCRIPTION PART NO. QTY. NOTE Label Lead Roller LA1-PRO-B2-019 Label lead ring LA1-PRO-A2-013 Shaft of Label Lead LA1-PRO-B2-018 S-ring S12 DCSV-S12 Upper lead sleeve of label LA1-PRO-A2-010 Inner Sleeve Ring LA1-PRO-A2-011B spring LA1-PL150-052 - 42 -...
PU Roller Assembly Part List DESCRIPTION PART NO. QTY. NOTE PU roller LA1-PRO-B2-015 Coupling base LA1-PRO-A2-009B bolt XNAW-M4-16 Socket Head Cap Screws XNJW-M4-12 PU reel spindle LA1-PRO-B2-001B Double head round keys RGM-5515 Double head round keys RGM-5540 Top plate of PU roller shaft LA1-PRO-A2-002B Bearing 6902NR 5TGH-6902NR...
Label Peel Plate Assembly Part List DESCRIPTION PART NO. QTY. NOTE PU roller fixed base LA1-PRO-B2-002B Dispenser extend bar LA1-PRO-B2-009B Dispenser adapter LA1-PRO-A2-003B Washer M6 XNQC-M6 Spring washer M6 2FW0-M6 Socket Head Cap Screws XNJW-M630 Socket Head Cap Screws XNJW-M625 Socket Head Cap Screws XNJW-M620 aluminum driven roller...
Wrap Station Assembly DESCRIPTION PART NO. QTY. NOTE Frame of Wrap station assembly Wrap around belt 160W*1135L WB1-PRO160-016 Driving pulley assembly Driven pulley assembly - 53 -...
Wrap Station Up/Down Adjustment Assembly Part List DESCRIPTION PART NO. QTY. NOTE Sliding shaft fixed plate AA1-PL501-008 Hand wheel QRGX-3043125B10 nylon washer 2FN2-101610 Adjust screw AA1-PL221-003 25 fixed base 970401-011B Jointer WB1-PRO160-005 Fixed plate WB1-PRO160-006 Sliding shaft D25*560L 512C-25D560 Socket Head Cap Screws XNJW-M630 Socket Head Cap Screws XNJW-M625...
Pressure Plate Adjustment Assembly Part List DESCRIPTION PART NO. QTY. NOTE up & down adjustment fixture AA1-PL501-008 Hand wheel QRGX-3043125B10 Nylon washer 2FN2-101610 Adjustment screw AA1-PL221-003 width sliding shaft D25*560 512C-25D560 Adjustment fixture 970401-012B DU 2520 5TDU-LBF2520 XNJW-M625 Socket Head Cap Screws up &...
Conveyor Assembly Part List DESCRIPTION PART NO. QTY. NOTE Conveyor front side plate Assembly Conveyor back side plate assembly Spacing pillar assembly Conveyor driven pulley assembly Conveyor motor assembly Conveyor chain T2GE-820K600 Conveyor end cover 990502-014 Spacing rod 990502-012 Guide rail bracket set Guide rail set 5 GR1-PRO515-005 Guide rail set 4...
Conveyor Front Side Plate Assembly DESCRIPTION PART NO. QTY. NOTE Conveyor side plate CV1-PRO515-001 Conveyor adjustment fixture CV1-PL501-003 Conveyor adjustment bar CV1-PL501-004 Socket Head Cap Screws M8 x 50 XNJW-M850 Hex Nuts M8 XAXR-M8 Socket Set Screw M5x5L XN5Z-M55 Spring washer M6 2FWO-M6 Hex Nuts M6 XAXR-M6...
Conveyor Back Side Plate Assembly DESCRIPTION PART NO. QTY. NOTE Conveyor side plate CV1-PRO515-002 Conveyor adjustment fixture CV1-PL501-003 Conveyor adjustment bar CV1-PL501-004 Socket Head Cap Screws XNJW-M850 Hex Nuts XAXR-M8 Socket Set Screw XN5Z-M55 Socket Head Cap Screws XNJW-M625 Spring washer 2FWO-M6 Hex Nuts XAXR-M6...
Guide Rail Bracket Set DESCRIPTION PART NO. QTY. NOTE Tighten head 51WR-Q339 Adjustment bar of guide rail 51CX-J641 Adjustment pillar of guide rail 51CX-K-PIN-150 Hexagon head set screw Washer XNQC-M8 - 71 -...
Bottle Separator Assembly DESCRIPTION PART NO. QTY. NOTE Motor 51K40GD-C A2EU-51K40GDC Gear box NMRV030-150 A2RG-NMRV030-150 Motor base PRO1000311-005 Transmission shaft WS1-PRO515-001 Double head round keys RGM-5545 Double head round keys RGM-6630 Spacing wheel WS1-PRO515-002 Motor cover WS1-PRO515-003 Socket Set Screw XN5Z-M55 - 73 -...
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Base Frame DESCRIPTION PART NO. QTY. NOTE Base frame assembly Heave sliding base end cover MB1-PRO515-001 Conveyor support bracket MB1-PRO515-B02 HMI Assembly Support plate 990502-017 - 74 -...
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Base Frame Assembly DESCRIPTION PART NO. QTY. NOTE Base frame 980801-129 Caster 51RX-2R25 Frame base plate MB1-PRO625-001 - 75 -...
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HMI Assembly DESCRIPTION PART NO. QTY. NOTE CB1-PRO-A1-002 Adapter CB1-PRO-A1-003 Connection base Control box for Delta HMI CB1-PRO-A1-010 Power switch CQ1203KL6 C-1400 Emergency button I C-1403 Delta Touch screen 2YBR-DOPB05S100 Extend arm fixed plate CB1-PRO-A1-004C Extend tube 600mm MB2-PRO-A2-006 - 76 -...
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PACK LEADER USA 3951 East 137th Terrace Grandview, MO 64030 Phone: 816.581.4330 Fax: 816.581.4338 Email: sales@packleaderusa.com www.packleaderusa.com - 77 -...
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