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ELF-50 Tabletop Wrap Around Labeling Machine OPERATION MANUAL A portable wrap around labeler With the efficiency and mobility desired in small production runs Serial Number:049194ELF500011008 Electricity: 220V 50Hz 1Φ...
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60 cont/minute the product, each and every time. components run at the same speed. • It’s easy to upgrade the ELF-50 to Maximum Conveyor Speed: activate hot-foil printer controls. 26.2’/minute, (8m/minute), Practicality...
SPECIFICATION OF LABEL REEL Base Paper: Left side Opaque or Translucent of copy Reel Inner Diameter: 3" (76 mm) dispenses Reel Outer Diameter: first. #4 WIND 9.8" (250) mm Interval of Label: NOTE: Label gap must not exceed 5mm or the machine will not function Min.
SAFETY REGULATIONS INSPECT BEFORE OPERATING Make sure the power • is connected to the correct power source Adjust the object • sensor to the correct position Adjust label sensor to • the proper setting DANGEROUS SAFE Be sure hands are completely dry before inserting the plug into the outlet. Especially, in the food industries or in wet environments.
LABEL APPLICATOR Follow these instructions to insert the labels into the label applicator. WITH PRINTER WITHOUT PRINTER Place the label roll on the supply plate and pass the labels around the tension roller to control over rotation of the roll. Secure the labels by adding tension to the label press pad.
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LABEL APPLICATOR The dispensing plates peel the label from the base paper and apply it to the products. The PU drive roller pulls the base paper to apply the labels. The aluminum knurled roller must be closed and locked in place with the PU roller in order to squeeze the base paper and pull effectively.
SENSITIVITY ADJUSTING OF LABEL SENSOR Remove a label from the backing substrate before the sensor. On the control panel, hold down “LENGTH SET” (Figure 1) until the backing substrate only is positioned in the sensor (Figure 2). FIGURE 1 LENGTH SET On the label sensor, hold down the “NORMAL”...
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OBJECT SENSOR The object sensor is a fiber optic infra-red sensor use to detect the presence of bottle on the labeling zone. If the sensor is not able to detect a bottle, adjust the intensity of the amplifier until the sensor is able to trigger the applicator to apply a label.
PARTS ADJUSTMENTS To adjust the tightness of the conveyor belt, turn the two screws. Turn Conveyor adjustment: counter clockwise to loosen and clockwise to tighten. Make sure the conveyor is centered. If not, it can cause the belt to wear prematurely. If the label is skewing up or down all the time, loosen the four Dispensing adjustment screw: screws and adjust the dispensing plate upward if the label is skewing upward or vice versa and then...
CONTROL PANEL CONTROL PANEL LIST DESCRIPTION FUNCTION Main Power Switch Cut off or connect to main power supply Emergency Switch Emergency cutoff of power supply Liquid Crystal Display Displays the data Length Sett To set up the label length required Value To select the numeric value to be entered/on for printer Menu...
MACHINE OPERATION PLEASE FOLLOW STEPS AND INSTRUCTION BEFORE MACHINE OPERATION. Connect machine to the appropriate power source and make sure the Emergency Stop is not engaged. Machine adjusted to product specification range. The height of label applicator adjusted in appropriate position. Object sensor adjusted in right position.
CONTROL PANEL SETUP LABEL LENGTH PRE COUNT COUNTER PRECOUNT SETUP Press menu to select "PRECOUNT" and press "DIGIT" to select the digit then press "VALUE" to set the numbers. Press "MENU" to exit. LABEL DELAY SETUP Use "MENU" to select "LABEL POSITION" to change the value of the delay.
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CONTROL PANEL SETUP LABEL HEAD SETUP Press "VALUE" to turn the label head ON and press "DIGIT" to turn the label head OFF. SPEED SETUP Press "VALUE" to select speed 1-4. PRINTER SETUP Use "MENU" to select "PRINTER." Press "DIGIT" to turn "OFF"...
CONTROL PANEL DANGER Do not bump or press heavily on control panel. • Lightly press on any point inside the control panel to input data. • Lightly press buttons with a finger to select appropriate button (do not use a tool or sharp object). •...
1. Inspect that the wires are properly connected. If the wires are not connected, please connect them and reset the labeling applicator. 2. If the problem is not in the wiring, please contact Pack Leader . PROBLEM 2: MORE THAN ONE LABEL IS DISPENSED AT A TIME A.
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TROUBLE SHOOTING PROBLEM 4: LABEL IS SLANTING A. BOTTLE IS NOT EVEN B. LABEL IS DIAGONALLY PLACED ON THE BASE PAPER WHEN THE LABELS ARE MADE C. THE SLANTING OCCURRED WHEN LABELING. THIS IS CAUSED WHEN THE PEEL PLATE IS NOT SQUARE TO THE PRODUCT.
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PROBLEM 8: CONVEYOR DOES NOT WORK A. WILL NOT RESPOND ON THE TOUCH SCREEN 1. Please re-start the machine. 2. After restarting the machine, if the conveyor still does not work contact Pack Leader USA. B. CONVEYOR MOTOR 1. Gearwheel belt is damaged or loose.
CONTROL BOX FRAME PARTS LIST DESCRIPTION PARTS NO. QTY. Emergency Cutoff Switch C-1403 Main Switch C-1400 Panel Sticker 2Y1F-ELFCS0010 Front Panel CS1-ELF-002 Push Button Assembly CS1-ELF-004 Push Button 2YPCB-SS30326A LCD Display C-1040 PC Board 2YPCB-SS30105B IC Chip A 2YIC-89S5124AT IC Chip B 2YIC-89C51 Top Cover CS1-ELF-003...
APPLICATOR EXPLODED VIEW APPLICATOR EXPLODED VIEW PART LIST DESCRIPTION PARTS NO. QTY. Timing Belt 200XL050 T2Q2-200XL050 Cable Connector QVQR-MG16A-10B Applicator Motor Assembly See page 30 Base Paper Collect Assembly See page 32 Label Peel Plate Assembly ELF1050501 Applicator Driving Assembly See page 34 Label Supply Plate Assembly See page 39...
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APPLICATOR MOTOR ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Applicator Base Plate ELF1050501-001 PU Roller Bearing Seat LA1-ELF-021 Bearing 6002NR 5TGH-6002NR Pad Of Stepper Motor LA1-ELF-023 Motor Gear LA1-ELF-040 Spacing Rod LA1-ELF-022 Bearing 6901NR 5TGH-6901NR Stepper Motor A21R-DA29902H8 Double Head Round Keys RGM-4420 Socket Set Screw XN5Z-M45...
BASE PAPER COLLECT ASSEMBLY BASE PAPER COLLECT ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Paper Collect Plate LA1-ELF-018 Paper Collect Base LA1-ELF-017 Collector Rods LA1-ELF-019 Philips Head Screws XNMW-M415 Paper Collect Shaft LA1-ELF-020 Washer XNQC-M8 Spring Washer 2FWO-M8 Screw Nut XAXR-M8S Collector Cap LA1-ELF-039...
APPLICATOR DRIVING ASSEMBLY APPLICATOR DRIVING ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Bearing Seat Fixing Plate Assembly See page 35 PU Roller Assembly See page 36 Aluminum Knurled Roller Assembly See page 38 Aluminum Knurled Roller Lever LA1-ELF-009 Aluminum Block Mount LA1-ELF-006C Ball Plunger 51WR-9.5...
PU ROLLER ASSEMBLY PU ROLLER ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. PU Roller LA1-ELF-005 Roller Shaft ELF1050501-007B Bearing 6002NR RGM-5515 S-Ring S15 DCSV-S15 Double Head Round Keys RGM-4425 Pulley of PU Roller T2Q2X-22XL050154 Socket Assembly Screw XN5Z-M45 | 36...
LABEL SUPPLY ASSEMBLY LABEL SUPPLY ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Feeding Tray Base ELF1050501-010 Bearing 5TGH-6002NR Feeding Shaft Pad ELF1050501-012 Feeding Tray Shaft ELF1050501-011 Label Supply Plate Assembly See page 39 Tension Bar Assembly ELF1050501 Pillar 51WR-SWIPOZ0625 Brake Belt ELF1050501-027 Spring 51WC-WUT8-30...
TENSION BAR ASSEMBLY TENSION BAR ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Tension Bar ELF1050501-014 Spring Rod 51WR-SWIPOZ0625 Tension Bar Rotating Shaft ELF1050501-016 Spring Rod 51WR-SWIPOZ0420 Tension Bar Pad ELF1050501-015 Roller Shaft of Tension Bar LA1-PL150-065 E-Ring E4 DCEV-E4 Interior Roller Of Tension Bar LA1-PL150-066 Exterior Roller Of Tension Bar LA1-PL150-067...
LABEL SENSOR BASE ASSEMBLY LABEL SENSOR BASE ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Sensor Adjusted Bar LA1-PL150-077D Sensor Adjusted Pad ELF1050501-020 Sensor Locking Pad ELF1050501-021B LERRC Label Sensor 2YE2-LERRCM8171 Square Nut XAZV-NSM4 Stainless Steel Knob 51WR-802020M410 Socket Head Cap Screws XNJW-M520 Spring Washer-M5 2FWO-M5...
LABEL LOAD ASSEMBLY (WITHOUT PRINTER) LABEL LOAD ASSEMBLY (WITHOUT PRINTER) PART LIST DESCRIPTION PARTS NO. QTY. Roller Pad ELF1050501-019 Press Roller Assembly See page 45 Paper Press Assembly See page 44 Socket Head Cap Screws XNJW-M616 Socket Head Cap Screws XNJW-M625 | 43...
APPLICATOR ADJUSTMENT ASSEMBLY APPLICATOR ADJUSTMENT ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Hand Wheel QRGX-KRA100CB65 Socket Head Cap Screws XNJW-M512 Socket Head Cap Screws XNJW-M625 Mounting Base of Hand Wheel AA1-ELF-014 Nylon Washer 2FN2-101610 Applicator Adjustment Base ELF1050501-024 Screw Rod AA1-ELF-007 Self Run Bearing 5TDU-LBF2015...
WRAP STATION ASSEMBLY WRAP STATION ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Upper Base Plate WB1-ELF-001B Wrap Station Motor Assembly See page 49 Lower Base Plate WB1-ELF-002C Wrap Around Belt 120W*800L T2EW-120W800L Driven Pulley Adjustment Plate CV1-ELF-008 Space Roller Assembly 1 See page 52 Space Roller Assembly 2 See page 53...
WRAP STATION MOTOR ASSEMBLY WRAP STATION MOTOR ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. 3 Phase Motor 51K40GNS A2EU-5IK40GNS Gear Box 5GN9K A2RG-5GN9K-1 Double Head Round Keys RGM-4415 Spacing Rod WB1-ELF-016B Spring Washer 2FWO-M6 Socket Head Cap Screws XNJW-M665 Socket Assembly Screw XN5Z-M45 Pulley 19T CV1-ELF-017...
WRAP STATION UP/DOWN ADJUSTMENT ASSEMBLY WRAP STATION UP/DOWN ADJUSTMENT ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Self Run Bearing 5TDU-LBF2015 Adjustment Base AA1-ELF-001B Screw Rod M16300 AA1-ELF-007 Sliding Shaft D20400 AA1-ELF-004 Hand Wheel Base AA1-ELF-014 Nylon Washer 2FN2-101610 Hand Wheel QRGX-KRA100CB65 | 54...
PRESSURE PLATE ASSEMBLY PRESSURE PLATE ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Pressure Plate WB1-ELF-017B Socket Head Cap Screws XNJW-M625 Socket Head Cap Screws XNJW-M616 Adjustment Seat Of Sensor WB1-ELF-015B Fixed Seat Of Sensor WB1-PL160-016 Socket Head Cap Screws XMNW-M312 Product Sensor FS260 2YE2-FS260 Knob...
PRESSURE PLATE ADJUSTMENT ASSEMBLY PRESSURE PLATE ADJUSTMENT ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Hand Wheel QRGX-KRA100CB65 Nylon Washer 2FN2-101610 Screw Rod M16210 AA1-ELF-015 Sliding Shaft 512C-20D250L Mounting Base of Hand Wheel AA1-ELF-014 Self Run Bearing 5TDU-LBF2015 Pressure Plate Sliding Block AA1-ELF-011B Screw Rod M16160 AA1-ELF-008...
CONVEYOR MOTOR ASSEMBLY CONVEYOR MOTOR ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. 3 Phase Stepper Motor A2EU-51K40GNST Gear Reducer 5GN15K A2RG-5GN15K-1 Double Head Round Keys RGM-4425 Pulley CV1-ELF-017 Socket Set Screw XN5Z-M45 Spring Washer 2FWO-M6 Socket Head Cap Screws XNJW-M675 Socket Head Cap Screws XNJW-M685 | 61...
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FOOT STAND ASSEMBLY PART LIST DESCRIPTION PARTS NO. QTY. Stand Connector FT1-ELF-014C Supporter Connecting Base FT1-ELF-025C Supporter Connecting Base (Inner) FT1-ELF-026C Back Stand Connector FT1-ELF-034C 51WR-NS401285 Conveyor Supporter-Right FT1-ELF-023E Stand Connector-Front Right FT1-ELF-033 Conveyor Fixed Supporter(Inner) FT1-ELF-018D Conveyor Fixed Supporter (Outer) FT1-ELF-017C Plug QVDG-HP13...
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FOOT STAND ASSEMBLY PART LIST IN-FEED TURNTABLE | 67...
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IN-FEED TURNTABLE ASSEMBLY DESCRIPTION PARTS NO. QTY. In-Feed Turntable Assembly In-Feed Cabinet Assembly In-Feed Transmission Assembly ELF1051227-003 Guide Rail Fixed Rod 1 512C-12D100 Shaft 512C-12.7D100 Guide Rail Adjustment Rod PL1051032-009 Guide Rail Adjustment Element TT-0170 Guide Rail Fixed Element Guide Rail Fixed Rod 2 ELF1051227-004 510T0200 Guide Rail...