Related Manuals for ABB 610 Series
Summary of Contents for ABB 610 Series
- Page 1 — Relay Retrofit Program for 610 product series relays (REF610, REM610, REU610) to REX615 Installation Manual...
- Page 3 Document ID: 4TLB000572 Issued: 2025-01-29 Revision: A © Copyright 2025 ABB. All rights reserved...
- Page 4 Copyright ABB is the owner of the copyright in this document. This document or any parts thereof must not be reproduced or copied without the written permission from ABB and the contents thereof must not be used to any unauthorized purpose.
- Page 5 Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
- Page 6 Conformity See the REX615 Installation Manual for detailed information on Conformity.
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Page 7: Safety Information
Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed. -
Page 8: Table Of Contents
Contents Contents Introduction..................... 10 This manual.............................10 Intended audience..........................10 Product documentation........................10 1.3.1 Product documentation set ....................10 1.3.2 Document revision history....................11 1.3.3 Related documentation......................11 Symbols and conventions........................11 1.4.1 Symbols............................11 1.4.2 Document conventions......................12 Environmental aspects................13 Sustainable development........................13 Disposal of a protection relay, retrofit connectors and other deliverables....... 13 Unpacking, inspection and storing............ - Page 9 Contents Accessories and ordering data.............. 33 Glossary....................34 Installation Manual...
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Page 10: Introduction
Introduction 4TLB000572 A Introduction This manual The installation manual contains instructions on how to replace the 610 product series relays (REF610, REM610, REU610) with new protection and control relay REX615 by using the relay retrofit connectors and changing the wirings. The manual provides procedures for mechanical and electrical installation. -
Page 11: Document Revision History
REM610, REU610) to REX615 Product Guide REX615 Installation Manual 2NGA001864 See the 610 product series relays and REX615 relay documentation for detailed technical information on the relays. Product series- and product-specific manuals can be downloaded from the ABB website: www.abb.com/mediumvoltage Symbols and conventions 1.4.1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock. -
Page 12: Document Conventions
Introduction 4TLB000572 A 1.4.2 Document conventions A particular convention may not be used in this manual. • Abbreviations and acronyms are spelled out in the glossary. The glossary also contains definitions of important terms. • Parameter names are shown in italics. Operation setting. -
Page 13: Environmental Aspects
4TLB000572 A Environmental aspects Environmental aspects Sustainable development Sustainability has been taken into account from the beginning of the product design including the pro-environmental manufacturing process, long lifetime, operation reliability and disposing of the protection relay with retrofit connectors and other deliverables. The choice of materials and suppliers has been made according to the EU RoHS (2011/65/EU). - Page 14 Environmental aspects 4TLB000572 A Table 2: Materials of the protection relay parts, including retrofit connectors and other deliverables Protection relay Parts Material Case Metallic plates, parts and screws Steel Plastic parts , LCP Electronics plug in module Various Plug-in unit of protection relay Electronics plug in modules Various Electronics LHMI module...
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Page 15: Unpacking, Inspection And Storing
4TLB000572 A Unpacking, inspection and storing Unpacking, inspection and storing Removing transport packaging Delivered products under Relay Retrofit Program for 610 product series (REF610, REM610, REU610) relays to REX615 consist of: • REX615 protection and control relay with retrofit connector kit. •... -
Page 16: Checking Delivery Items
Checking delivery items Check that all items are included in the delivery in accordance with the delivery documents. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. Table 3: 610 product series relay types, connectors, and other delivery items... -
Page 17: Returning A Product Damaged In Transit
Returning a product damaged in transit If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. Storing If the products are stored before installation, it must be done in the original transport casing in a dry and dust free place. -
Page 18: Mounting
Mounting 4TLB000572 A Mounting Checking environmental conditions and mounting space The mechanical and electrical environmental conditions at the installation site must be within the limits described in the REX615 Technical Manual. • Avoid installation in dusty, damp places. Avoid places susceptible to rapid temperature variations, powerful vibrations and shocks, surge voltages of high amplitude and fast rise time, strong induced magnetic fields, or similar extreme conditions. -
Page 19: Detaching The 610 Product Series Relay And Making The Re-Wiring Of Retrofit Connectors With Installation Support Frame
4TLB000572 A Mounting Detaching the 610 product series relay and making the re-wiring of retrofit connectors with installation support frame The work to retrofit the 610 product series relay can begin when the necessary safety procedures have been done at site. The auxiliary voltage must be disconnected before start of the retrofit work. - Page 20 Mounting 4TLB000572 A Figure 4: Installing the retrofit connectors to the corresponding terminals of the installation support frame Installation Manual...
- Page 21 4TLB000572 A Mounting Mount the installation support frame to the 610 product series relay by using the X4.1 connector slot of the existing relay. Figure 5: Temporary mounting of the installation support frame to the 610 product series relay The retrofit connectors are marked on the top based on the existing 610 product series relay terminal numbers.
- Page 22 Mounting 4TLB000572 A Remove the X2.1 wires from the existing 610 product series relay. Figure 6: Removing the secondary wires from the existing 610 product series relay Installation Manual...
- Page 23 4TLB000572 A Mounting Connect the wires on the corresponding terminal of retrofit connector by following the terminal numbering. Figure 7: Connecting the wires on the corresponding terminal of retrofit connector by following the terminal numbering Figure 8: Separate push-in type terminals are provided for instrument transformers (CTs and VTs) secondary wires temporary connection Installation Manual...
- Page 24 Mounting 4TLB000572 A After the re-wiring is completed, detach the installation support frame carefully from the 610 product series relay. Figure 9: Detaching the installation support frame Installation Manual...
- Page 25 4TLB000572 A Mounting Take the existing 610 product series relay out of the panel cutout. Figure 10: Removing the 610 product series relay Installation Manual...
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Page 26: Flush Mounting The Rex615
Mounting 4TLB000572 A Flush mounting the REX615 Refer to the REX615 Installation Manual for the detaching and installing plug-in unit part from the REX615. All the mounting elements are integrated in the protection relay. Requirements for installation of REX615 protection and control relay: •... - Page 27 4TLB000572 A Mounting Tighten the M5 screws. The allowed range for the fixing screws’ tightening torque is 0.7…1 Nm. Figure 12: Flush mounted case, tightening the M5 fixing screws Install the plug-in unit into the case. Figure 13: Installing the plug-in unit of the REX615 relay into the case Installation Manual...
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Page 28: Connecting
Connecting 4TLB000572 A Connecting Required tools Refer to the REX615 Installation Manual Only use a screwdriver and insert bits for Phillips (PH 1) cross-recessed head screws (M3.5) when handling CT/ VT terminals of screw-compression type. Max. ø5.5 mm (0.22 inches) Max. -
Page 29: Connecting Functional Earthing
4TLB000572 A Connecting Connecting functional earthing The earth lead must be at least 6.0 mm . If the earth lead is long, the cross section of the wire must be increased. Use fine copper wire as the earth lead. Use the existing 610 product series relay earth lead. Loosen the protective earth screw to connect a separate earth protection lead. -
Page 30: Finalization Of The Wirings And Connecting The Pre-Wired Terminals To Rex615
Connecting 4TLB000572 A Support the earth lead so that it cannot break or weaken. Be aware of the mechanical, chemical, and electrochemical environment. Finalization of the wirings and connecting the pre- wired terminals to REX615 All connections are made on the rear of the case. No soldering is needed. Open the screw-compression type terminals before inserting any wires. -
Page 31: Energizing The Protection Relay
4TLB000572 A Connecting Connect the pre-wired X100, X110 connectors and also X130, if it’s part of the delivery, to the REX615 relay by following the markings and numbering. Figure 18: Connecting the pre-wired X100, X110 and X130 connectors to REX615 Energizing the protection relay See the detailed information about energizing the protection relay from the REX615 Installation Manual. - Page 32 Connecting 4TLB000572 A Figure 19: REX615 energized Installation Manual...
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Page 33: Accessories And Ordering Data
4TLB000572 A Accessories and ordering data Accessories and ordering data Table 4: Order codes for Relay Retrofit Program for 610 product series relays to REX615 610 product series relay type to be Order code for Relay Retrofit Program Order code for Relay Retrofit Program retrofitted for 610 product series relay to for 610 product series to REX615 relay... - Page 34 Glossary 4TLB000572 A Glossary Current transformer Liquid crystal polymer Polybutylene terephthalate Polyamide Polycarbonate RoHS Restriction of the use of certain hazardous substances in electrical and electronic equipment Voltage transformer Installation Manual...
- Page 35 — ABB Oy Electrification Service P.O. Box 503 FI-65101 VAASA, Finland www.abb.com/service www.abb.com/mediumvoltage © Copyright 2025 ABB. All rights reserved.
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