ABB REX615 Instructions Manual
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ABB REX615 Instructions Manual

ABB REX615 Instructions Manual

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RELION® PROTECTION AND CONTROL
REX615 & Grid Automation REC615
End of Life Instructions
Enabling responsible recycling and disposal

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Summary of Contents for ABB REX615

  • Page 1 — RELION® PROTECTION AND CONTROL REX615 & Grid Automation REC615 End of Life Instructions Enabling responsible recycling and disposal...
  • Page 2 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any un- authorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 3 ABB is not liable for any such damages and/or losses. This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.

  • Page 4: Table Of Contents

    REX615 & Grid Automation REC615 2NGA001886 B Contents 1. Construction characteristics .....................6 2. Personal protective equipment (PPE) ..................9 3. Tools needed ..........................10 4. Exploded-view diagram ......................11 5. Disassembly procedure ......................12 6. Material composition ....................... 22 7. Recyclability and recovery potential ..................23 8.

  • Page 5: For Your Safety

    REX615 & Grid Automation REC615 2NGA001886 B For your safety Ensure that no cables are connected to the device and that the device is de-energized before • starting the disassembly. Ensure that the disassembly environment is suitable for carrying out this activity.

  • Page 6: Construction Characteristics

    Both REX615 and Grid Automation REC615 share the same hardware platform and architec- ture. For ease of reading, only the name REX615 will be used in the rest of the document. Standard variant...
  • Page 7 Due to the modular nature of the product, there is variation within the REX615 in terms of disas- sembly. A reference product is therefore used in this manual. The reference product is a REX615 wide variant and has all module slots filled.
  • Page 8 REX615 & Grid Automation REC615 2NGA001886 B Critical raw materials Based on EU Taxonomy 4, 2023, the presence and weights of the following critical raw materials in the product are informed. They are specifically identified as strategic raw materials due to their strategic importance in the technology sector. The figures are de- termined using our best knowledge and data available.

  • Page 9: Personal Protective Equipment (Ppe)

    REX615 & Grid Automation REC615 2NGA001886 B Personal protective equipment (PPE) To perform disassembly activities safely, the following PPE must be used throughout the process. Name Standard Icon Cut-protection EN388:2016 gloves Protection levels: abrasion 4, cut re- sistance 3, tear resistance 4, punc-...

  • Page 10: Tools Needed

    REX615 & Grid Automation REC615 2NGA001886 B Tools needed The following tools are needed to perform disassembly activities. Name Application Icon Electrical or regular Removing of screws screwdriver TX10 Electrical or regular Removing of screws screwdriver TX20 Wrench 7 mm...

  • Page 11: Exploded-View Diagram

    REX615 & Grid Automation REC615 2NGA001886 B Exploded-view diagram REX615 wide variant REX615 & Grid Automation REC615 End of Life Instructions...

  • Page 12: Disassembly Procedure

    REX615 & Grid Automation REC615 2NGA001886 B Disassembly procedure Follow this step-by-step procedure to disassemble the product and optimize the recy- cling process. Side modules a) Remove the 4 finger screws from the side modules (COM & AIM) by hand.
  • Page 13 REX615 & Grid Automation REC615 2NGA001886 B d) Loosen the 2 screws with a small flathead screwdriver and remove the connector from the AIM module. e) Remove the 2 dust caps from the COM module. Note! In this reference product all the slots are filled with modules but in case of an empty module slot, remove the cover plate and recycle it as low-alloyed steel.
  • Page 14 REX615 & Grid Automation REC615 2NGA001886 B Connectors a) Remove the 8 screws with TX10 screwdriver. b) Remove the 4 signal connectors by lifting them. c) Remove the current connector from the enclosure. This might require some force. Use a flathead screwdriver to help with removal.
  • Page 15 REX615 & Grid Automation REC615 2NGA001886 B Enclosure a) Remove the groove gasket from the case by pulling it out. b) Remove the 5 grounding screws with TX20 screwdriver. c) Remove the 4 card guides. Use a flathead screwdriver to help with removal. Press with screwdriver and lift REX615 &...
  • Page 16 REX615 & Grid Automation REC615 2NGA001886 B Modules a) Take the plug-in unit and turn it upside down. Release the 4 clips with a flathead screwdriver. Take the 4 modules out by lifting them. b) To take the last module out, stretch the sides of the plug-in unit to release the lock mechanism and lift the module.
  • Page 17 REX615 & Grid Automation REC615 2NGA001886 B b) Lift to remove the frame from the LHMI. The frame is connected to the LHMI’s DIS module with a cable which can be removed by pulling it away from the circuit board.
  • Page 18 REX615 & Grid Automation REC615 2NGA001886 B Heat sink a) Remove the 4 screws with TX10 screwdriver and lift to remove the heat sink. b) Peel off the 4 heat pads. CPU module a) Remove the 1 screw with TX10 screwdriver and lift the CPU module.
  • Page 19 Remove the heat spreader from the frame. Use a small flathead to help with re- moval. Peel off the heat pad from the metal plate. Note! This step applies only to the REX615 wide variant relays. REX615 standard variant does not have a heat spreader.
  • Page 20 REX615 & Grid Automation REC615 2NGA001886 B DIS module a) Remove the 5 screws with TX10 screwdriver. b) Snap off the cable and remove the DIS module. LHMI Remove the 2 screws, one from each side, with TX20 screwdriver and take off the 2 locking parts.
  • Page 21 REX615 & Grid Automation REC615 2NGA001886 B Remove the membrane keypad. Press the screen first from the inside and then it can be peeled off from the outside. Use a 2.5 mm hex key to remove the 2 hex screws and take off the handle.

  • Page 22: Material Composition

    REX615 & Grid Automation REC615 2NGA001886 B Material composition The reference configuration weighs 5.15 kg, including the maximum of 7 slots in terms of hardware. Electronics are typically composed of various plastics, copper, and precious metals. Table 5 Material composition of the reference product...

  • Page 23: Recyclability And Recovery Potential

    REX615 & Grid Automation REC615 2NGA001886 B Recyclability and recovery potential The recyclability and recovery potential of the reference configuration is calculated using the end of life scenario given by IEC/TR 62635, Annex D.3, which is representative for Eu- rope. The dismantling of single recyclable materials is considered, which result in a higher recyclability potential.

  • Page 24: List Of All Parts

    REX615 & Grid Automation REC615 2NGA001886 B List of all parts In the table 8 you can find listed all the parts disassembled in the instructions. Waste classification is based on EWC (European Waste Catalogue). Waste management regulations vary depending on the region.
  • Page 25 REX615 & Grid Automation REC615 2NGA001886 B Weight No. Name Material EWC code Icon total [kg] AIM module Electronics 16 02 0.41 (AIM0016) AIM module Electronics 16 02 0.07 (AIM0006) DIS module Electronics 16 02 0.12 (DIS0048) Heat sink Aluminum 19 12 03 0.08...
  • Page 26 REX615 & Grid Automation REC615 2NGA001886 B Weight No. Name Material EWC code Icon total [kg] Front plate Steel, low-alloyed 19 12 02 0.06 Zinc 19 12 03 Finger screw Brass 19 12 03 0.02 (4 pcs) Membrane Electronics 16 02 0.05...
  • Page 27 REX615 & Grid Automation REC615 2NGA001886 B Weight No. Name Material EWC code Icon total [kg] LHMI’s Rubber 19 12 04 0.01 gasket Cable Copper cable 16 02 0.02 assembly Grounding Steel, stainless 19 12 02 0.002 spring (2 pcs)
  • Page 28 — ABB Distribution Solutions Digital Substation Products P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 www.abb.com/mediumvoltage www.abb.com/relion www.go.abb/digitalsubstations © Copyright 2025 ABB. All rights reserved.

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