AEG WM 6, WM 10 Manual

INTRODUCTION

Explanation of symbols and signal words used in these operating instructions and/or the device:

	Risk of bodily or fatal injury to children!
	Attention - Danger! Follow safety instructions and warnings!
	Danger of electric shock!
	Only use device in locations protected from weather!
	Double-insulated casing (Protection Class II)
	Wear safety glasses
	Wear safety gloves

Note:
These instructions also refer to the battery charger as device.

Normal use

The charger is intended for charging open and a variety of closed, maintenance-free lead-acid rechargeable batteries (batteries) as found in cars, boats, lorries and other vehicles, e.g.:

• Wet batteries (WET)
• EFB batteries (Enhanced Flooded Battery)
• Lead-acid batteries (liquid electrolyte)
• Gel batteries (gel-type electrolyte)
• AGM batteries (electrolyte inside absorbed glass matt)

The charging device can be directly connected to the batteries using the clamps.
The charging devices is not intended for charging battery types not listed above.
This device is not intended for use by children or persons with limited mental capacity or lacking experience and/or lacking expertise. Children should be supervised to ensure they do not play with the device.
This device is not intended for commercial use.
Any other use or modification of the device is considered improper and involves significant risks. the manufacturer assumes no liability for damages due to improper use.

Contents

Please check the contents immediately after opening the package. Check the device and all parts for damage. Do not operate a defective device or parts.

• Workshop Charger WM 6 / WM 10
• Instructions for use

Please include all relevant documentation to other users!

Technical data

PRODUCT OVERVIEW

No.	Description	Function
1	Display	indicates the parameters.
2	LED V / A / %	Indicates the selected charging parameter (in charging mode only). Switch with the button (3).
3	„V / A / %" button	to switch the parameter in the display.
4	Power cable with power plug	to supply power.
5	Terminal connection cable (-) with clamp (black)	to connect the charger to the battery (- terminal)
6	Terminal connection cable (+) with clamp (red)	to connect the charger to the battery (+ terminal)
7	LED Error	lights up if connected incorrectly.
8	LED Charge	lights up during charging.
9	LED Full	lights up when the battery is fully charged.
10	MODE button	for selecting the charging current and charging voltage. Display and LED (see no. 11).
11	LED's	Indicate the selected charging voltage. Switch with the button (10).
12	handle	for carrying the charger.

Functions
The charger is equipped with a microprocessor (MCU - Micro Computer Unit) and features fully automatic diagnostic, charging, and maintenance functions. If the wrong battery voltage is set or the battery is defective, it will not charge and the "Error" LED (7) will light up (also see "troubleshooting").
The "trickle charge" function allows the charger to be permanently connected. A full charge will be maintained.

OPERATION

Before use

Before using this device be sure to read the operating manual for the battery and the vehicle and understand all safety notices.

• Use safety goggles and acid-proof safety gloves.
• Ensure adequate ventilation.
• Ensure the battery poles are clean. If the battery has removable vent caps, fill each battery cell with distilled water to the level recommended by the battery manufacturer. Do not overfill the cells.
• If the battery must be removed from the vehicle before charging, always disconnect the earthed connector from the battery first. Also ensure all other loads in the vehicle are off.
• If the battery does not have caps, refer to the manufacturer instructions on charging and the charging speed.

Connecting the device

1. Connect the red (+) terminal connection cable with clamp (6) to the positive battery terminal.
2. Connect the black (-) terminal connection cable with clamp (5) to the negative battery terminal.

Note:
The black (-) clamp can also be connected to the vehicle chassis (Please refer to the auto maker's instructions!). Be sure both clamps have good contact and are securely seated.

Risk of fire and electric shock! If possible, connect the charger to the 230 V power socket without extension cable. In exceptions, use the shortest possible undamaged and unrolled 230 V extension cable.

3. Plug the charger plug into a 230V power socket.
   The display shows the current battery voltage. 10 seconds after starting, the „Charge" LED (8) will light up and the charging voltage will be at the preset lowest charging rate.
   If the battery is connected incorrectly, the "Error" LED (7) will light up. In this case, unplug the charger and check the battery and the correct connection (also see "troubleshooting").
4. Verify the device's preset charging voltage (6 V or 12 V) corresponds with the connected battery. If the charging voltage is too high, the connected battery may be damaged/destroyed.
5. You may repeatedly press the MODE button (10) during charging to select the charging voltage, charge in %, and the charging current (see „Charging current").

Start charging

If the charging device is correctly connected it will automatically start charging.
The "Charge" LED (8) will light up.
The charging process is fully automatic.
When the battery is fully charged, the "Full" LED (9) will light up and the "Charge" LED (8) goes out.

Note:
Once the battery is fully charged, the charger will switch to trickle charge to maintain the charging status and protect the battery from overcharging.

Switching the display

During the charging process you can repeatedly press the „V / A / %" button (3) to display the following parameters:

• V = charging voltage
• A = charging current
• % = battery charge condition

Completing charging and disconnecting the unit

1. First, remove the plug from the 230V power socket.
2. Disconnect the black (-) terminal connection cable (5) from the negative battery terminal.
3. Disconnect the red (+) terminal connection cable (6) from the positive battery terminal.

CHARGING PHASES

6 V: slow charging

SAFETY FUNCTIONS

the charger features the following safety features to prevent damage to the charger and the battery or the vehicle:

• short circuit (defective battery),
• incorrect connection (connected with reversed polarity),
• sparking
• overheating
• excess current
• overcharging

TROUBLESHOOTING

CLEANING/CARE AND MAINTENANCE

1. Clean clamps after every charging. To prevent corrosion, wipe off any battery fluid which may have come into contact with the clamps.
2. Carefully wind the cable when storing the device. This will help prevent accidental damage to the cable and the device.
3. Clean the product with a soft, dry cloth.
4. Store the machine in a clean, dry place.

Only qualified technical personnel should change the plug or the connecting cables. This will guarantee the safety of the device is maintained. If the product is no longer suitable for use dispose of it in an environmentally friendly manner in accordance with your local ordinances.

Service
Should you have any questions regarding commissioning or operating in spite of studying these operating instructions, or if a problem should occur against all expectations, please get in contact with your specialist supplier.

SAFETY

General Safety Guidelines
Read all safety guidelines and instructions. Non-compliance with safety guidelines and instructions can cause electric shock, fire and / or serious injury. Keep all safety guidelines and instructions for future reference.
Also pass on documentation to other users and subsequent owners of the device!

Life-threatening danger to infants and children! Never leave children unsupervised with the packing material as this can cause suffocation. Do not allow children to play with cables – strangulation hazard! Do not allow children to play with the components or fasteners, as they could be swallowed and result in suffocation.

The manufacturer is not responsible for damages caused by:

• Improper connection and / or operation.
• Exterior force, damage to the device and / or damage to parts of the device caused by mechanical impact or overload.
• Any type of modification to the device.
• Use of the device for purposes that are not described in this instruction manual.
• Consequential damages caused by non-intended and / or improper use, and / or defective batteries.
• Moisture and / or insufficient ventilation.
• The unauthorised opening of the device.

This will void the guarantee.

Risk of chemical burns!

• Batteries contain acid, which could damage the eyes and skin. Charging batteries further generates gasses and vapours hazardous to the health.
• Avoid any contact with caustic battery acid. Immediately thoroughly flush skin and any objects which have come into contact with acid. If eyes have come into contact with battery acid, flush eyes with running water at least 5 minutes. Contact your physician.
• Use safety goggles and acid-proof safety gloves. Protect clothing, e.g. with an apron.
• Never tip the battery, as acid may leak.
• Always ensure adequate ventilation.
• Do not inhale emerging gasses and vapours.

Explosion and fire hazard!

• Gaseous hydrogen (detonating gas) may form when charging the battery. Contact with open fire (flame, embers, sparks) may result in explosions.
• Never charge the battery close to an open fire or in places where sparks may occur.
• Always ensure sufficient ventilation.
• Be sure the supply voltage matches the input voltage specified on the device (230 V AC) to prevent damage to the device.
• Only connect and disconnect the battery connecting cables when the charger is disconnected from the mains.
• Do not cover the device whilst charging, as it may be damaged from extreme heating.
• Immediately stop using the device if you notice smoke or an unusual odour.
• Do not use the device in rooms where explosive or flammable substances are stored (e.g. petrol or solvents).

Risk of electrical shock!

• Chargers may interfere with the operation of active electronic implants, e.g. pacemakers, thus pose a personal hazard.
• Avoid pouring or dripping water or other liquids over it. If water penetrates electrical devices, the risk of electric shock increases.
• Ensure that all plugs and cables are free of moisture. Never connect the device to the mains with wet or moist hands.
• Never touch both connections at once when the device is in uses.
• Unplug from mains before connecting or disconnecting the charging cable with the battery, or when the device is no longer being used.
• Remove all device cables from the battery before attempting to drive your vehicle.
• Always unplug device by the plug. the cable may be damaged.
• Do not use device if damaged. Damage to the power cable, the device or the charging cable increase the risk of electrical shock.
• Do not attempt to disassemble or repair the device. Immediately have a defective device or damaged power cable repaired or replaced by a speciality shop.
• Risk of short circuits! Do not allow the two connectors from the charging cable to touch if the power plug is plugged into the power outlet. Be sure not to connect the connectors or the battery poles through conductive objects (e.g. tools).
• Never use the cable to carry or pull the device.

Risk of injury!

• Never attempt to charge non-rechargeable, damaged or frozen batteries.
• Do not use this device to charge dry cell batteries. these could burst, resulting in personal injury and property damage.
• Please read and follow the operating manual and all safety instructions for the batteries to be charged and the vehicle before using this device.

Risk of damage!

• Never place the device over or near the battery to be charged. Gasses from the battery could damage the unit. Place the device as far from the battery as the connecting cable will allow.
• Never operate the device if it has been dropped or damaged in any other way. For inspection and repair, take it to a qualified electrician.

Documents / Resources

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