Airtecnics Windbox Installation, Operation And Maintenance Manual

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Air curtains: Windbox (M-ECM-G-

ECG, SB-BB), Kool (M-ECM-G-ECG,

SB-BB), Dam (M-ECM-G-ECG)

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Please, read these instructions carefully before attempting installation

Deliver this manual to the final user.

¡Attention, Danger, Safety Advice!

Injuries risk!

Important information.

SECURITY ADVISE SYMBOLS

Danger from electric current or high voltage!

Danger! Do not stay underneath: Heavy load.

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Summary of Contents for Airtecnics Windbox

Page 1 Air curtains: Windbox (M-ECM-G- ECG, SB-BB), Kool (M-ECM-G-ECG, SB-BB), Dam (M-ECM-G-ECG) INSTALLATION, OPERATION AND MAINTENANCE MANUAL Please, read these instructions carefully before attempting installation Deliver this manual to the final user. SECURITY ADVISE SYMBOLS Danger from electric current or high voltage! ¡Attention, Danger, Safety Advice!
Page 3: Table Of Contents
OPERATING INSTRUCTIONS �� 16 WIRING DIAGRAMS �� 27 DATASHEET��33 MAINTENANCE INSTRUCTIONS �� 52 REPAIRS AND REPLACEMENTS �� 56 TROUBLESHOOTING �� 62 DECLARATION OF CONFORMITY �� 65 IDENTIFICATOR �� 67 GUARANTEE ��67 Instructions manual - Windbox, Kool and DAM air curtains...
Page 4: Cautions
15� The optimal working temperature of the fans is between 5ºC and 40ºC (41ºF to 104ºF) to protect the electrical components and at most should not exceed 50ºC (122ºF). SAVE THESE INSTRUCTIONS Instructions manual - Windbox, Kool and DAM air curtains...
Page 5: Installation
INSTALLATION Tips and recomendations for a good installation LENGTH CENTERED / HEIGHT (*) Unless it has been de- signed to be installed at that height. DOOR DISTANCE Instructions manual - Windbox, Kool and DAM air curtains...
Page 6 AIR DISCHARGE AIR ASPIRATION MAINTENANCE ACCESSIBILITY CONTROL (CLEVER) Instructions manual - Windbox, Kool and DAM air curtains...
Page 7 In this case, dimension B will be 100 mm. The minimum recommended distance between the suction grille and any obstacle is 200 mm (Dimension C) Dimension D: service opening distance. Instructions manual - Windbox, Kool and DAM air curtains...
Page 8 H MAX. Maximum recommended range, MIN. Recommended minimum distance (*) The minimum recommended distance between the suction grille and any obstacle is 200 mm (Dimension C). Dimension D: service opening distance. Instructions manual - Windbox, Kool and DAM air curtains...
Page 9 In this case, dimension creases to 100 mm. (**) The minimum recommended dis- tance between the suction grille any obstacle is 200 mm (Dimension F) Dimension D: servi- ce opening distance. Instructions manual - Windbox, Kool and DAM air curtains...
Page 10 In this case, dimension B increases to 100 mm. (**) minimum recommended dis- tance between suction grille any obstacle is 200 (Dimension Dimension D: service opening distance. Instructions manual - Windbox, Kool and DAM air curtains...
Page 11 (*) Standard equipment. In case the tube outlet is lateral, the dimension is 100 mm. The minimum recommended distance between the suction grille and any obstacle is 200 mm for DAM cur- tains. (Dimensions A and C) Dimension D: service opening distance. Instructions manual - Windbox, Kool and DAM air curtains...
Page 12 (*) Standard equipment. In case the tube outlet is lateral, the dimension is 100 mm. The minimum recommended distance between the suction grille and any obstacle is 200 mm for DAM cur- tains. (Dimensions A and C) Dimension D: service opening distance. Instructions manual - Windbox, Kool and DAM air curtains...
Page 13: Connection Diagram
Connection diagram Standard M-G and B-BB Instructions manual - Windbox, Kool and DAM air curtains...
Page 14: Power Supply
The anchor must be sized according to the wei- ghts of each curtain indicated on the technical data page. The installation can be done using threaded rods, tensioners or other supports (see available supports in the accessories section). Instructions manual - Windbox, Kool and DAM air curtains...
Page 15: Solenoid Valve
Coil heating power (kW) Regulation type 9 / 12 / 15 / 18 / 22,5 / 24 PRBEO 30 / 34 / 42 CONTACTORS 21 / 27 / 42 / 46 / 50 CONTACTORS Instructions manual - Windbox, Kool and DAM air curtains...
Page 16: Transportation And Storage
In addition, it limits the heating based on the set temperature according to the room temperature (optionally also with the outside temperature) and the door status. A ‘Boost’ function is available when the door is open, which increases the heating to ensure comfort. Instructions manual - Windbox, Kool and DAM air curtains...
Page 17 - Water heated (ON/OFF): The user can select the valve’s on or off state (optional), depending on the confi gured ventilation speed and the door’s status. - Modulating heating: The user can select the heating stage based on the confi gured ventilation speed and the door’s status. Instructions manual - Windbox, Kool and DAM air curtains...
Page 18 ADVANCED PRO version: 01 version� Unit Working in P1� ADVANCED PRO subversion: 02 2 units connected to the control Scanning units� (last number shown during initiali- zation) Instructions manual - ADVANCED PRO Control Instructions manual - Windbox, Kool and DAM air curtains...
Page 19 For the door icons to appear, a door contact must be connected to the ‘PCB DIN1’ input and a door opening and closing cycle must be performed. Instructions manual - ADVANCED PRO Control Instructions manual - Windbox, Kool and DAM air curtains...
Page 20 For the door icons to appear, a door contact must be connected to the ‘PCB DIN1’ input and a door opening and closing cycle must be performed. Instructions manual - ADVANCED PRO Control Instructions manual - Windbox, Kool and DAM air curtains...
Page 21 For the door icons to appear, a door contact must be connected to the ‘PCB DIN1’ input and a door opening and closing cycle must be performed. Instructions manual - ADVANCED PRO Control Instructions manual - Windbox, Kool and DAM air curtains...
Page 22 Menu (to escape fast temperature outside (To validate) temperature setting) (**) Flashing ON (**) Only if an outside temperature sensor is installed on the air curtain PCB. Instructions manual - ADVANCED PRO Control Instructions manual - Windbox, Kool and DAM air curtains...
Page 23 To unlock the unit, the user must repeat the same combination of buttons as for locking. Then a higher-pitched beeping sound will be played, indicating that the control has been unlocked� Instructions manual - Windbox, Kool and DAM air curtains Instructions manual - ADVANCED PRO Control...
Page 24 Open door + Exterior temperature ≤ SET Temperature -7 *If you want to deactivate this function, set function 10 in the confi guration menu to 0°. Instructions manual - Windbox, Kool and DAM air curtains Instructions manual - ADVANCED PRO Control...
Page 25: Advanced Configuration
(*) By default, door open/close icons are not activated. First time the door contact is closed, then it is possible to choose door open heating/ventilation and door closed heating/ventilation. Instructions manual - Windbox, Kool and DAM air curtains Instructions manual - ADVANCED PRO Control...
Page 26: Remote Control Features
On air curtains with water heating, it opens and closes the solenoid valve. It works with batteries or changes the stages on the modula- of type AAA / LR03. ting valve� Instructions manual - Windbox, Kool and DAM air curtains...
Page 27: Wiring Diagrams
8� END LINE: When multiple air curtains are connected to one only control, the last PCB must incorporate a Jumper in “END LINE” pins. WIRING DIAGRAMS For the models Windbox, Kool and Dam, the following wiring diagrams are enclosed: • Air curtain with water coil or only air (AIRDOE09080) •...
Page 28 CONTROLADOR 5 VELOCIDADES CORTINA AIRE / AGUA CON ADDONS ONLY AIR / WATER WITH ADDONS CONTROLLER 5 SPEEDS In case there is a need to connect the curtain to a PLC, the corresponding diagram is attached Instructions manual - Windbox, Kool and DAM air curtains...
Page 29 CONTROLADOR 5 VELOCIDADES CORTINA ELÉCTRICA CON ADDON E Y PRBEO <27 kW 5 SPEEDS ELECTRICAL CONTROLLER WITH ADDON E & PRBEO <27 kW In case there is a need to connect the curtain to a PLC, the corresponding diagram is attached Instructions manual - Windbox, Kool and DAM air curtains...
Page 30 CONTROLADOR 5 VELOCIDADES ELÉCTRICO 400V~3 30 kW G, ECG 2000-2500-3000 ELECTRICAL CONTROLLER 5 SPEEDS 400V~3 30 kW G 2000-2500-3000 In case there is a need to connect the curtain to a PLC, the corresponding diagram is attached Instructions manual - Windbox, Kool and DAM air curtains...
Page 31 Electrical heated air curtain for BB 1000 and 1500 (AIRDOE09XXX) Instructions manual - Windbox, Kool and DAM air curtains...
Page 32 Electrical heated air curtain for BB 2000-3000, B 2500 models (AIRDOE09XXX) Instructions manual - Windbox, Kool and DAM air curtains...
Page 33: Datasheet
[**] Customizable dimensions on request WINDBOX air curtains range provide equipment suitable for all types of commercial entrances. A compact and robust air curtain from our standard range with a timeless design, ready for visible installation over the door and prepared for multiple false ceiling installation configurations.
Page 34 Water heated: connection pipes P86 and P64 are 2x3/4” female (male if lateral pipes), P54 2x1” male. P86 2 rows coil, P64 3 rows coil, P54 4 rows coil. Selection program Instructions manual - Windbox, Kool and DAM air curtains...
Page 35 1420 2000 1920 2500 2420 1210 3000 2920 1460 Foot Customizable dimensions on request. Inside ceiling surface mounting False ceiling invisible mounting CAD drawings, BIM files, installation manuals and other documentation Instructions manual - Windbox, Kool and DAM air curtains...
Page 36: Installation Configurations
 Included Sensors and valves Condensation Solenoid valve Valve 3 ways Proportional valve Anti-freezing sensor Magnetic Mechanical External Temperature Condensation tray V-ACT AFS-INS door contact MAG-DC door contact MEC-DC Sensor  Included Instructions manual - Windbox, Kool and DAM air curtains...
Page 37 2700 0,213 1,86 DAM ECG 1500 A 3600 0,284 2,48 DAM ECG 2000 A 5400 0,426 3,72 DAM ECG 2500 A 6300 0,497 4,34 DAM ECG 3000 A 7200 0,568 5,96 Instructions manual - Windbox, Kool and DAM air curtains...
Page 38 Water heated: connection pipes P86 and P64 are 2x3/4” female (male if lateral pipes), P54 2x1” male. P86 2 rows coil, P64 3 rows coil, P54 4 rows coil. Selection program Instructions manual - Windbox, Kool and DAM air curtains...
Page 39 4/6 x M8 1000 1500 1420 2000 1920 2500 2420 1210 Customizable 3000 2920 1460 dimensions on request. Vertical installation 10 x Ø12 CAD drawings, BIM files, installation manuals and other documentation Foot Instructions manual - Windbox, Kool and DAM air curtains...
Page 40: Watch Video
 Included Sensors and valves Condensation Magnetic Mechanical External Temperature Solenoid valve Valve 3 ways Proportional valve Anti-freezing sensor Condensation tray V-ACT AFS-INS door contact MAG-DC door contact MEC-DC Sensor  Included Instructions manual - Windbox, Kool and DAM air curtains...
Page 41 KECG 1000 A 2700 0,213 1,86 KECG 1500 A 3600 0,284 2,48 KECG 2000 A 5400 0,426 3,72 KECG 2500 A 6300 0,497 4,34 KECG 3000 A 7200 0,568 5,96 Selection program Instructions manual - Windbox, Kool and DAM air curtains...
Page 42 CLEVER PRO  Included  Included  Included Sensors CAD drawings, BIM files, installation manuals and other documentation Mechanical door contact Magnetic door contact External Temperature MEC-DC MAG-DC Sensor  Included Instructions manual - Windbox, Kool and DAM air curtains...
Page 43 [**] Customizable dimensions on request Commercial size air curtain with an equivalent power to an industrial unit. As all the standard range of Airtècnics air curtains, WINDBOX SB-BB has an elegant and timeless design. A highly versatile air curtain provided with a wide variety of technical specifications, mounting options and customization, gathering all the latest innovations and developments.
Page 44 P86, P64 2x1”, P54 1000-2000 2x1” and 2500-3000 2x1¼”. Connection pipes P86, P64 and P54 are male. P86 2 rows coil, P64 3 rows coil, P54 4 rows coil. Selection program Instructions manual - Windbox, Kool and DAM air curtains...
Page 45 1420 2000 1920 2500 2420 1210 3000 2920 1460 Customizable dimensions on request. Foot Inside ceiling surface mounting False ceiling invisible mounting CAD drawings, BIM files, installation manuals and other documentation Instructions manual - Windbox, Kool and DAM air curtains...
Page 46  Included Sensors and valves Condensation Valve 3 ways Proportional valve Magnetic Mechanical External Temperature Solenoid valve Anti-freezing sensor Condensation tray V-ACT AFS-INS door contact MAG-DC door contact MEC-DC Sensor  Included Instructions manual - Windbox, Kool and DAM air curtains...
Page 47 [*] Consult separate DX catalogs RECESSED WINDBOX SB-BB is a high pressure compact and robust air curtain from our standard range with a timeless design, for recessed installation in false ceilings. It is a suitable air curtain for all types of commercial and industrial entrances.
Page 48 P86, P64 2x1”, P54 1000-2000 2x1” and 2500 2x1¼”. Connection pipes P86, P64 and P54 are male. P86 2 rows coil, P64 3 rows coil, P54 4 rows coil. Selection program Instructions manual - Windbox, Kool and DAM air curtains...
Page 49  Included Sensors and valves Condensation External Temperature Solenoid valve Magnetic Mechanical Valve 3 ways Proportional valve Condensation tray Anti-freezing sensor door contact MAG-DC door contact MEC-DC Sensor V-ACT AFS-INS  Included Instructions manual - Windbox, Kool and DAM air curtains...
Page 50 KBB 1000 A 4020 0,873 3,87 KBB 1500 A 5360 1,164 5,16 KBB 2000 A 8040 1,746 7,74 KBB 2500 A 9380 2,037 9,03 KBB 3000 A 10720 2,328 10,32 Selection program Instructions manual - Windbox, Kool and DAM air curtains...
Page 51 CLEVER PRO  Included  Included  Included Sensors CAD drawings, BIM files, installation manuals and other documentation Mechanical door contact Magnetical door contact External Temperature MEC-DC MAG-DC Sensor  Included Instructions manual - Windbox, Kool and DAM air curtains...
Page 52: Maintenance Instructions
An annual cleaning of the discharge area must be carried out. Instructions manual - Windbox, Kool and DAM air curtains...
Page 53: Exterior Cleaning
110% and 85% of the value indicated on the label. Check that all fans blow air. Keep the curtain at full speed for a few minutes and listen for abnormal noises from the curtain� Instructions manual - Windbox, Kool and DAM air curtains...
Page 54 Check the inlets and outlets of the water tubes to ensure that there are no fl uid leaks. If a water leak has been detected in the battery, possible corrosion problems in both the battery and the cur- tain components should be checked. Instructions manual - Windbox, Kool and DAM air curtains...
Page 55 400Vx3 stage(kW) (A) 400Vx3 1000 14,4 21,7 10,8 1500 11,5 21,7 17,3 22,5 32,5 14,4 2000 17,3 28,9 43,3 14,4 17,3 28,9 2500 43,3 11,5 14,4 23,1 28,9 3000 34,6 43,3 Instructions manual - Windbox, Kool and DAM air curtains...
Page 56: Repairs And Replacements
• Use only original spare parts. For manipulation safety, being it assembling, transport or maintenance duties it’s a must to wear the correct individual protection equipment recommended. Those being gloves, insulating shoes, googles and helmet. Instructions manual - Windbox, Kool and DAM air curtains...
Page 57 EC centrifugal fan for B G9GDS 146x188L Y02-D5 B: All models AIRSEC50190 EC centrifugal fan for BB GDSV8 160X198L Q39-B0-1 BB: All models ADVANCED PRO Control ELACCO33005 CON-LCD-RJ11 All models RJ11 Instructions manual - Windbox, Kool and DAM air curtains...
Page 58 Dam model Follow the same instructions as for the Windbox curtain with plenum or suction and discharge kit. Instructions manual - Windbox, Kool and DAM air curtains...
Page 59: Fan Replacement
In some cases, it is recommended to unscrew the PCB� Power board change: open the service door and unscrew the power board from the inside of the air curtain to remove the plate and carry out the necessary repair. Instructions manual - Windbox, Kool and DAM air curtains...
Page 60: Battery Replacement
Before removing the screws that secure the battery: To remove the battery, unscrew the fixing screws as shown on the next page: Instructions manual - Windbox, Kool and DAM air curtains...
Page 61 Water and electric coil fixing points: door closing angle and interior angles. inside the air curtain� Air curtain size Nº angle fixing points 1000 1500 2000 2500 3000 4 - 5 Instructions manual - Windbox, Kool and DAM air curtains...
Page 62: Troubleshooting
The heating is blocked and switched Flashing ON off . It is the overheating safety program. Service must check the unit and fi x the problem to avoid internal damages. Once solved, reset the unit� Instructions manual - Windbox, Kool and DAM air curtains...
Page 63 Fire Alarm (A6) Stops and locks the unit. To unlock it, the power supply must be switched off . It is activated with DIN3 digital IN on the con- trol unit� Instructions manual - Windbox, Kool and DAM air curtains...
Page 64: Error Lists
Some fan has stopped. Check the unit. Unit operation remains normal. Not available in 2-speed range. External Alarm (E5) Indicates an external alarm. Unit operation remains normal. Only programmable with CLEVER PRO control (consult CLEVER PRO Manual). Instructions manual - Windbox, Kool and DAM air curtains...
Page 65: Declaration Of Conformity
Smart, Dam, Recessed Dam, Deco, Kool, Rund, Invisair, Rotowind, Variwind, Zen, Max, Maxwell, Compact Fly, Fly K, Fly KL-KXL, Fly KBB, Windbox BB, Recessed Windbox BB, Zen BB, Invisair BB, Kool BB, Rotowind BB, Zen L-XL, Windbox L-XL, Duojet, Triojet System is/are developed, designed and manufactured in accordance with the following directive(s) ha(n) sido desarrollado(s), diseñado(s) y fabricado(s) de acuerdo con la(s) siguiente(s) directiva(s)
Page 66 Windbox, Recessed Windbox, Smart, Dam, Recessed Dam, Deco, Kool, Rund, Invisair, Rotowind, Variwind, Zen, Max, Maxwell, Compact Fly, Fly K, Fly KL-KXL, Fly KBB, Windbox BB, Recessed Windbox BB, Zen BB, Windbox L-XL, Duojet, Triojet System. is/are developed, designed and manufactured in accordance with the following regulation(s) Electrical Equipment (Safety) Regulations 2016 No.
Page 67: Identificator
If you detect some error in this manual, we’ll be pleased to receive your feedback, it helps us to improve even more. Airtècnics reserves the right to modify some of the specifi cations in this manual Instructions manual - Windbox, Kool and DAM air curtains...
Page 68 Conca de Barberà, 6 - Pol. Ind. Pla de la Bruguera E-08211 Castellar del Vallès (Barcelona) Spain ☏ + 34 93 715 99 88 airtecnics@airtecnics.com www.airtecnics.com AIRDOM05740-R0(04/25) Airtècnics reserves the right to modify some of the specifications in this manual.

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Airtecnics Windbox Installation, Operation And Maintenance Manual

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